Aircraft Flow Body Passive Boundary Layer Suction

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Solution Overview

Problem

Existing passive boundary layer suction systems for aircraft flow bodies face challenges in ensuring sufficient mass flow, minimizing parasitic drag, and adhering to space and weight constraints while maximizing suction area for laminar flow.

Innovation Solution

A flow body design featuring a perforated surface with a manifold and suction ducts that induce a pressure differential to create a suction force, with the suction ducts routed externally to minimize modifications to the primary structure and optimize aerodynamic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If passive boundary layer suction is implemented through perforated surfaces, then aerodynamic drag is reduced and laminar flow area is extended, but sufficient mass flow for effective suction is difficult to achieve

Engineering Contradiction:
Improveaerodynamic dragVSAvoidmass flow
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The suction duct extends in the streamwise direction (longitudinal dimension) rather than only perpendicular to the surface, creating a elongated suction zone that taps into the pressure gradient along the flow direction. This dimensional extension allows the system to capture sufficient mass flow while maintaining the perforated surface configuration for boundary layer control.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The manifold acts as an intermediary component that distributes the suction force across multiple openings in the perforated area. By positioning the manifold upstream of structural components and connecting it to the suction duct, the system effectively transfers momentum from the free stream through the manifold to the boundary layer, enhancing mass flow extraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If suction ducts are routed through the primary structure, then structural integration is achieved, but parasitic drag increases and modifications to primary structure are required

Engineering Contradiction:
Improvestructural integrationVSAvoidparasitic drag
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The suction duct is extracted from the primary structure and routed externally along the flow surface. This separation eliminates the need to modify structural components while minimizing the duct's exposure to high-speed flow, thereby reducing parasitic drag. The duct is positioned to follow the contour of the flow body, further reducing aerodynamic interference.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The suction duct is positioned downstream of the leading edge where the flow has already attached and the pressure gradient is favorable. This local positioning optimizes the pressure differential for suction while minimizing the duct's impact on the overall aerodynamic performance. The duct cross-section is also minimized in the direction perpendicular to the flow to reduce drag.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If suction ducts are positioned upstream of structural components, then parasitic drag is minimized, but space constraints interior to the flow surface are violated

Engineering Contradiction:
Improveparasitic dragVSAvoidinterior space
Core Design Contradiction:
Object-generated harmful factorsVSVolume of moving object

Solution Approach 1:

The manifold is positioned in the interior space upstream of structural components, utilizing the available volume in the streamwise direction. The suction duct then extends from this interior manifold position along the exterior flow surface, effectively using both interior and exterior dimensions to satisfy the requirement of upstream positioning while minimizing drag.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Force

If the suction opening faces the airflow, then suction force is maximized, but the system becomes sensitive to flow direction changes

Engineering Contradiction:
Improvesuction forceVSAvoidflow direction sensitivity
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The suction opening is positioned asymmetrically on the suction duct, facing away from the leading edge at an optimized angle. This asymmetric positioning creates a pressure differential that generates suction force while the duct's orientation along the flow surface provides stability against flow direction changes. The opening angle is specifically designed to balance suction effectiveness with insensitivity to angle of attack variations.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively enhances aerodynamic characteristics by ensuring sufficient suction force and minimizing drag, making it suitable for retrofitting existing aircraft without altering the primary structure, while maintaining a high suction area for laminar flow.

Implementation Method 1

For providing a passive boundary layer control through suction of air from a flow boundary layer, a pressure differential between the location of the perforation and a second location at or near the flow body may be used

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

The at least one suction duct comprises a suction opening facing away from the first end, wherein the suction opening is adapted for inducing a suction force into the at least one suction duct when the flow surface is exposed to an airstream during flight

Methodology Applied
Scientific EffectSuction force: Suction

Data Source

PatentUS10472052B2Flow body for an aircraft for passive boundary layer suction
Publication Date: 2019.11.12 AIRBUS OPERATIONS GMBH
  • US10472052B2 patent drawing
  • US10472052B2 patent drawing
  • US10472052B2 patent drawing

AI summary

An aircraft flow body includes a flow surface exposed to an airstream during flight, at least one structural component attached to an interior of the flow surface, at least one perforated area having a plurality of openings extending through the flow surface, a manifold positioned interior to the flow surface in fluid communication with the openings and upstream of the at least one structural component, and at least one suction duct having a first end in communication with the manifold and a second end placed exterior to the flow surface downstream of the structural component. The at least one suction duct includes a suction opening facing away from the first end and adapted for inducing a suction force into the at least one suction duct when the flow surface is exposed to the airstream during flight, thereby inducing a flow of air from through the openings to the suction opening.