Aircraft Power Source Using Solid Oxide and Proton Exchange Membrane Fuel Cells

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Solution Overview

Problem

Conventional aircraft power systems rely heavily on jet turbine engines and Auxiliary Power Units (APUs), which are inefficient and environmentally polluting, and lack redundancy for electrical, hydraulic, and pneumatic power generation.

Innovation Solution

Integration of solid oxide fuel cells (SOFCs) and proton exchange membrane fuel cells (PEMFCs) with power converters and batteries to create a separate, efficient, and redundant power source for aircraft, capable of supplying electricity, hydraulics, and compressed air, decoupling propulsion from power generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If jet turbine engines and APU are used to provide electrical, hydraulic, and pneumatic power, then power generation capability is achieved, but system efficiency is reduced and environmental pollution increases

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidenvironmental pollution
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The power generation system is segmented into independent fuel cell modules (SOFC and PEMFC) that operate separately from the jet turbine engines. This allows the engines to focus solely on propulsion while fuel cells handle electrical, hydraulic, and pneumatic power generation, improving overall system efficiency and reducing emissions associated with using engines for dual purposes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces conventional mechanical power generation systems (jet turbine engines and APU) with electrochemical fuel cell systems. This substitution eliminates the need to burn fuel mechanically to generate power, instead using electrochemical reactions to produce electricity directly, thereby reducing energy loss and environmental pollution

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If jet turbine engines provide all power outputs (electrical, hydraulic, pneumatic), then power generation capability is maintained, but redundancy is lacking

Engineering Contradiction:
Improvepower system redundancyVSAvoidpower system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power system is divided into multiple independent power sources: jet turbine engines for propulsion, SOFC for electrical/hydraulic/pneumatic power, PEMFC for electrical power, and batteries for supplemental electrical power. This segmentation creates redundancy where each system can compensate for failures in others, while maintaining manageable complexity through functional specialization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operational parameters of the aircraft power system by introducing multiple power sources with different operational characteristics. The fuel cells operate at different temperatures and power levels, allowing the system to adapt to various flight conditions and failure scenarios, thereby improving reliability without excessive complexity

Inventive Principle:
Principle #35Parameter changes

3Productivity

If turbine engine is used for both propulsion and power generation, then all power needs are met, but propulsion efficiency is reduced

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidpower generation capability
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent extracts the power generation function from the jet turbine engine by introducing separate fuel cell systems (SOFC and PEMFC) dedicated to producing electrical, hydraulic, and pneumatic power. This allows the turbine engine to be optimized exclusively for propulsion, improving propulsion efficiency while the extracted power generation function is handled by the fuel cells

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The fuel cell systems are designed to provide multiple functions: SOFC generates electrical, hydraulic, and pneumatic power; PEMFC generates electrical power; batteries provide supplemental electrical power. This multi-functionality replaces the single-engine dual-purpose system, allowing the turbine to focus on propulsion while fuel cells handle all power generation needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances aircraft power efficiency, reduces emissions, improves availability, and reduces maintenance needs by allowing the turbine engine to focus solely on propulsion, while providing a cleaner and more reliable power system.

Implementation Method 1

A proton exchange membrane fuel cell (PEMFC) and a solid oxide fuel cell (SOFC) provide direct current (DC) electrical power from a chemical process

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Implementation Method 2

A proton exchange membrane fuel cell (PEMFC) and a solid oxide fuel cell (SOFC) provide direct current (DC) electrical power from a chemical process

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Implementation Method 3

at least one battery electrically coupled to the solid oxide fuel cell, the proton exchange membrane fuel cell, and the aircraft distribution network to supply electricity to the aircraft and to be recharged by the solid oxide fuel cell and the proton exchange membrane fuel cell

Methodology Applied
Scientific EffectBattery electrochemical conversion: Battery (electricity)

Data Source

PatentUS10814992B2Power source for an aircraft
Publication Date: 2020.10.27 GE AVIATION SYST LTD
  • US10814992B2 patent drawing
  • US10814992B2 patent drawing
  • US10814992B2 patent drawing

AI summary

A power source for an aircraft including a solid oxide fuel cell and a proton exchange membrane fuel cell along with a solid oxide fuel cell multi-power source. At least one battery is electrically coupled to the solid oxide fuel cell, the proton exchange membrane fuel cell, and an aircraft distribution network to supply electricity to the aircraft and also for becoming recharged by the solid oxide fuel cell and the proton exchange membrane fuel cell.