Aircraft Fuel Level Estimation Using Phase-Specific Drag Factors

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Solution Overview

Problem

Current systems for estimating aircraft fuel levels during flight fail to accurately account for aeroelastic effects caused by changing fuel levels and do not consider the different phases of flight, leading to fuel estimate inaccuracies and potential flight diversions.

Innovation Solution

A system and method that utilize a control unit to determine drag factors and fuel flow factors for different phases of prior flights, allowing for accurate fuel level estimation in upcoming flights by adjusting for drag polar aeroelastic effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single set of factors is applied to an entire flight for flight planning computations, then the computation process is simple, but fuel estimate accuracy deteriorates

Engineering Contradiction:
Improvecomputation processVSAvoidfuel estimate accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The flight is divided into multiple phases (takeoff, climb, cruise, descent, approach) with distinct drag factors and fuel flow factors for each phase. This segmentation allows the system to account for varying aerodynamic conditions throughout the flight, improving fuel estimate accuracy while maintaining computational manageability through structured phase-based processing.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If aeroelastic effects are not accounted for, then the system is simpler, but fuel estimate accuracy deteriorates

Engineering Contradiction:
ImprovesystemVSAvoidfuel estimate accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system dynamically adjusts drag factors and fuel flow factors based on changing flight conditions, including aeroelastic effects caused by varying fuel levels in wing tanks. By modifying these parameters according to actual flight phase and fuel consumption patterns, the system achieves accurate fuel estimates while managing complexity through data-driven parameter adjustments.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fuel consumption is overestimated, then flight safety is improved, but unnecessary flight diversions increase

Engineering Contradiction:
Improveflight safetyVSAvoidflight diversion time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system uses feedback from actual flight data and historical performance to continuously refine fuel consumption predictions. By comparing estimated fuel usage with actual consumption patterns and adjusting drag factors accordingly, the system achieves both safety and efficiency, reducing unnecessary diversions while maintaining adequate fuel reserves.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250136289A1Systems and methods for estimating a fuel level for a flight of an aircraft
Publication Date: 2025.05.01 THE BOEING CO
  • US20250136289A1 patent drawing
  • US20250136289A1 patent drawing
  • US20250136289A1 patent drawing

AI summary

A system and a method include a control unit configured to determine drag factors and fuel flow factors for different phases of one or more prior flights of an aircraft, and determine a fuel level for one or more upcoming flights of the aircraft based on the drag factors and the fuel flow factors for the different phases of the one or more prior flights of the aircraft.