Aircraft Fuselage Moisture Control via Offset Wicking Layer

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Solution Overview

Problem

Conventional moisture control systems in aircraft fail to effectively manage moisture condensation and freezing on fuselage surfaces, leading to saturation and leakage, with moisture droplets potentially jumping over absorption layers due to rapid movement on steeply angled surfaces.

Innovation Solution

A moisture control apparatus featuring a moisture absorbing layer with a reverse-beveled leading edge and a wicking layer with alternating ridges and troughs, combined with a barrier at the trailing edge and perforations, to facilitate capillary action and evaporation, preventing overflow and enhancing absorption capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a moisture absorbing layer is used to absorb moisture droplets, then moisture absorption is improved, but the layer becomes saturated locally and moisture leaks out

Engineering Contradiction:
Improvemoisture absorption capacityVSAvoidmoisture leakage prevention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The moisture control apparatus is divided into distinct functional layers: a moisture absorbing layer for initial absorption and a wicking layer for moisture transport. This segmentation allows each layer to perform its specialized function, preventing saturation-induced leakage in the absorbing layer by rapidly transferring moisture to the wicking layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wicking layer acts as an intermediary between the moisture absorbing layer and the external environment. It receives moisture from the absorbing layer through fluid communication and actively wicks it away via capillary action, preventing the absorbing layer from becoming saturated and leaking moisture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If moisture droplets move rapidly on steeply angled surfaces, then moisture control response time is reduced, but droplets jump over the absorption layer before absorption

Engineering Contradiction:
Improvemoisture droplet movement speedVSAvoidmoisture absorption efficiency
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The moisture absorbing layer is positioned at the leading edge of the apparatus, intercepting moisture droplets before they can travel across steep surfaces. This preliminary absorption action occurs at the point of contact, preventing droplets from gaining speed and jumping over the apparatus.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention adds a vertical dimension with the wicking layer extending below the moisture absorbing layer. This creates a three-dimensional moisture management system where moisture is absorbed at the top surface and simultaneously wicked downward, increasing the effective absorption volume and intercepting droplets that might otherwise jump over a two-dimensional layer.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Use of energy by moving object

If the wicking layer leading edge is offset from the moisture absorbing layer leading edge, then evaporation is facilitated, but device complexity increases

Engineering Contradiction:
Improveevaporation efficiencyVSAvoidapparatus structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The wicking layer extends beyond the leading edge of the moisture absorbing layer in the horizontal dimension, creating an exposed portion that interfaces directly with air. This dimensional extension provides an additional evaporation surface without requiring complex mechanical structures, vents, or active systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The offset configuration of the wicking layer creates a self-evaporating structure where moisture wicked to the exposed leading edge automatically evaporates into the surrounding air. This passive evaporation mechanism requires no additional energy input, controls, or complex mechanisms—the structure itself facilitates the evaporation process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively retains and absorbs moisture, reducing leakage and overflow, and increases the practical capacity of the moisture absorbing layer, while the wicking layer enhances evaporation, ensuring a drier cabin environment and reducing the need for additional materials.

Implementation Method 1

a wicking layer including a wicking layer leading edge, a wicking layer trailing edge and a wicking layer upper surface configured for capillary action of moisture from the wicking layer trailing edge towards the wicking layer leading edge

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the wicking layer leading edge is offset from the leading edge of the moisture absorbing layer such that an offset portion of the wicking layer is exposed to air to facilitate evaporation of the moisture

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10737755B2Wicking moisture control apparatuses and methods of using same
Publication Date: 2020.08.11 THE BOEING CO
  • US10737755B2 patent drawing
  • US10737755B2 patent drawing
  • US10737755B2 patent drawing

AI summary

A moisture control apparatus for use with a structure within an aircraft fuselage, the structure including an upper surface, the apparatus comprising: a moisture absorbing layer including a moisture absorbing material, the layer including a leading edge, a trailing edge, side edges, an upper surface, and, a lower surface; and, a wicking layer disposed in fluid communication with the lower surface of the moisture absorbing layer, the wicking layer including a wicking layer leading edge, a wicking layer trailing edge and a wicking layer upper surface configured for capillary action of moisture from the wicking layer trailing edge towards the wicking layer leading edge, wherein the wicking layer leading edge is offset from the leading edge of the moisture absorbing layer such that an offset portion of the wicking layer is exposed to air to facilitate evaporation of the moisture.