Aircraft Ice Detection via Droplet Size Boundary Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Ice formation on aircraft surfaces due to atmospheric conditions increases weight and drag, affects lift and thrust, and reduces controllability, with existing monitoring methods being inadequate for predicting ice formation accurately.

Innovation Solution

A super-cooled water droplet measurement system that includes an ice detector and boundary locator to determine specific test locations on an aircraft's exterior surface, separating ice-accretion and ice-free regions, and generates alerts when super-cooled water droplets exceed a predetermined size, using a convex surface region like a side window as a testing area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If visual perception by pilot is used to detect ice formation, then no additional equipment is needed, but ice formation can only be detected when visible through cockpit window

Engineering Contradiction:
Improveequipment complexityVSAvoidice formation detection capability
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

An ice detector is installed on the aircraft exterior surface to act as an intermediary sensing element. The detector monitors ice accretion at specific test locations and transmits signals to the cockpit, enabling detection beyond visual range and providing objective measurement of ice formation conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The manual visual inspection method is replaced with an automated electronic detection system. The ice detector uses sensors and signal processing to automatically identify ice formation, substituting the pilot's visual assessment with precise instrumental measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If ice detection is performed at multiple test locations, then detection accuracy improves, but system complexity and cost increase

Engineering Contradiction:
Improveice accretion detection accuracyVSAvoidnumber of sensors and test locations
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The aircraft exterior surface is divided into multiple test locations, each monitored by a dedicated ice detector. This segmentation allows the system to detect ice formation at specific critical areas independently, providing comprehensive coverage while maintaining manageable system complexity through modular sensor placement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different test locations are strategically selected based on their specific icing characteristics and flight conditions. Each location's detector is configured to monitor local ice accretion patterns, allowing the system to adapt to varying icing risks at different parts of the aircraft without requiring uniform monitoring everywhere.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If boundary location is determined to separate ice-accretion and ice-free regions, then super-cooled water droplet size can be differentiated, but calculation complexity increases

Engineering Contradiction:
Improvesuper-cooled water droplet size measurementVSAvoidboundary calculation system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system continuously monitors ice accretion signals from multiple test locations and uses this feedback to dynamically calculate boundary locations. The calculated boundaries provide feedback about super-cooled water droplet size distribution, creating a closed-loop system that adapts to changing atmospheric conditions while maintaining measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-establishes the relationship between ice accretion patterns and super-cooled water droplet sizes through boundary calculations. By preparing the calculation framework in advance and using it to interpret real-time detector signals, the system efficiently differentiates droplet sizes without requiring complex real-time computation for each measurement.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects ice accretion and alerts pilots to potentially hazardous super-cooled water droplets, improving aircraft safety by preventing ice-related performance issues and enhancing controllability.

Implementation Method 1

ice formation on aircraft surfaces

Methodology Applied
Scientific EffectFreezing: Freezing

Implementation Method 2

ice accretes on at least an ice-accretion portion of the testing region

Methodology Applied
Scientific EffectPhase Change: Phase Change

Data Source

PatentEP3263459B1Automated super-cooled water-droplet size differentiation using aircraft accretion patterns
Publication Date: 2019.03.20 ROSEMOUNT AEROSPACE INC
  • EP3263459B1 patent drawingFigure 1
  • EP3263459B1 patent drawingFigure 2
  • EP3263459B1 patent drawingFigure 3

AI summary

Apparatus and associated methods relate to determining, based on a spatial extent of ice accretion, a maximum size of super-cooled droplets contained in an atmosphere and/or if an atmosphere contains super-cooled water droplets that equal and/or exceed a predetermined size. A testing region (46) on an exterior surface (48) of an aircraft is monitored for ice accretion by an ice detector. A boundary calculator (66) determines a specific location to be tested within the testing region. The determined specific location corresponds to a calculated boundary that separates an ice-accretion region (70) from an ice-free region if the atmosphere contains super-cooled water droplets of no larger than the predetermined size. If the ice detector detects ice accretion at the determined specific location, an alert is generated. The alert can advantageously inform a pilot of the aircraft that the atmosphere contains super-cooled water droplets that equal or exceed the predetermined size.