Aircraft Icing Detection Using Optical Sensor Reflectance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional icing detection systems for aircraft are insufficient in detecting and preventing ice buildup on control surfaces and other critical components, leading to potential loss of control and reduced aerodynamic performance due to their inability to accurately detect even thin ice layers.

Innovation Solution

An optical sensor system configured to view exterior aircraft surfaces and components, using LIDAR or other sensors to output data on optical qualities such as shape and reflectance, which is compared to predetermined data to determine icing presence, and can activate a deice system if necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional icing detection systems are used, then the system is simple and easy to operate, but the measurement precision is insufficient to detect thin ice layers

Engineering Contradiction:
Improveice detection precisionVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical or electrical icing detection systems with an optical sensing system using LIDAR. The LIDAR sensor emits laser pulses and measures the reflected light to detect ice accumulation on aircraft surfaces, providing precise measurement of ice thickness and distribution without complex mechanical contact sensors or electrical circuits on the aircraft surface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the detection parameter from electrical or mechanical contact methods to optical parameters. By measuring the reflectance and time-of-flight of laser pulses, the system detects ice thickness through optical property changes, enabling precise detection of thin ice layers that conventional systems miss.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If optical sensors with line of sight view are used, then the measurement precision improves, but the device complexity increases due to mounting requirements

Engineering Contradiction:
Improvesurface shape measurement accuracyVSAvoidsensor mounting complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The LIDAR sensor serves multiple functions: it measures both the shape of aircraft surfaces and the presence of ice on those surfaces. By using a single optical sensor for both geometric mapping and icing detection, the system reduces the number of separate mounting locations and sensors needed, simplifying the overall device complexity while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If real-time icing detection is implemented, then the reliability improves, but the use of energy increases due to continuous monitoring

Engineering Contradiction:
Improveicing detection reliabilityVSAvoidsensor energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The LIDAR sensor operates by emitting periodic laser pulses rather than continuous illumination. This pulsed operation mode provides real-time icing detection capability while significantly reducing energy consumption compared to continuous sensing, as the sensor only activates when measurement data is needed and allows the system to enter low-power states between pulses.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides real-time, accurate icing detection and counteraction, improving safety by effectively identifying and responding to ice buildup on aircraft surfaces, ensuring continued aerodynamic performance.

Implementation Method 1

The optical sensor can include a LIDAR sensor for example

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 2

The sensor data can include reflectance of the exterior surface or component

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10689122B2Icing detection systems
Publication Date: 2020.06.23 SIKORSKY AIRCRAFT CORP
  • US10689122B2 patent drawing

AI summary

A system for detecting icing includes an optical sensor configured to view at least a portion of an exterior surface or component of an aircraft and to output sensor data indicating at least one optical quality of the exterior surface or component, and an icing detection module. The icing detection module is configured to receive the sensor data from the optical sensor, compare the sensor data to predetermined quality data indicating at least one known optical quality of the exterior surface or component without icing, and determine the presence of icing on the exterior surface or component based on a difference between the sensor data and the predetermined quality data.