Aircraft Inlet Assembly Airflow Distortion Reduction

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Solution Overview

Problem

Aircraft engine inlets experience airflow distortion due to factors like thin nacelle lips, leading to aeromechanical and operational issues, particularly in supersonic engines.

Innovation Solution

A low-distortion inlet assembly with structural members and airflow modifying elements, such as inlet guide vanes, struts, vortex generators, and contoured surfaces, is mounted around the circumference of the engine inlet to reduce airflow distortion by redistributing and modifying the airflow entering the compression airfoils.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If thin lips/leading edges of a nacelle are used, then the engine size is reduced, but airflow distortion at the inlet increases

Engineering Contradiction:
Improveengine sizeVSAvoidairflow distortion
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

An inlet assembly is introduced as an intermediary component between the nacelle and the engine inlet. This assembly includes structural members and airflow modifying elements that actively manage and reduce airflow distortion, serving as a mediator that protects the engine from harmful distorted flow while allowing the thin-nacelle design to be maintained.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The airflow distortion problem is extracted and addressed separately from the nacelle design. Rather than changing the thin-nacelle configuration, the invention removes the harmful effect by placing an inlet assembly that specifically targets and reduces airflow distortion at the engine inlet.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If airflow distortion is reduced using structural members and airflow modifying elements, then engine operability is improved, but device complexity increases

Engineering Contradiction:
Improveengine operabilityVSAvoidinlet assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inlet assembly is segmented into distinct functional components: structural members for support and positioning, and separate airflow modifying elements for distortion reduction. This segmentation allows each component to be optimized independently and facilitates maintenance and adjustment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inlet assembly is designed to perform multiple functions simultaneously: it provides structural support, modifies airflow patterns, reduces distortion, and protects the engine inlet. This multi-functionality reduces the need for separate components, thereby managing complexity while achieving multiple goals.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If airflow modifying elements are added to reduce distortion, then engine efficiency is improved, but weight increases

Engineering Contradiction:
Improveengine efficiencyVSAvoidinlet assembly weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The inlet assembly utilizes thin-walled structural members and film-like airflow modifying elements that provide the necessary aerodynamic function with minimal material. These thin structures reduce weight while maintaining structural integrity and airflow modification capabilities.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The design optimizes parameters such as the thickness, shape, and material properties of the inlet assembly components to achieve the lightest possible weight that still provides sufficient airflow distortion reduction. Parametric studies are used to find the optimal balance between weight and performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces airflow distortion, improving engine operability and efficiency while minimizing weight, thereby enhancing the performance and reliability of aircraft engines.

Implementation Method 1

inlet guide vanes configured within the inlet so as to reduce airflow distortion entering the stage of compression airfoils

Methodology Applied
Scientific EffectFlow redirection:

Implementation Method 2

vortex generators configured within the inlet so as to reduce airflow distortion entering the stage of compression airfoils

Methodology Applied
Scientific EffectVortex generation: Vortex Generator

Implementation Method 3

contoured surfaces configured within the inlet so as to reduce airflow distortion entering the stage of compression airfoils

Methodology Applied
Scientific EffectAerodynamic flow modification: Aerofoil

Data Source

PatentUS10704418B2Inlet assembly for an aircraft aft fan
Publication Date: 2020.07.07 GENERAL ELECTRIC CO
  • US10704418B2 patent drawing
  • US10704418B2 patent drawing
  • US10704418B2 patent drawing

AI summary

An engine for mounting in or to an aircraft includes a stage of compression airfoils rotatable about a central axis; a casing surrounding the stage of compression airfoils and defining an inlet; and a low-distortion inlet assembly mounted within the inlet. The inlet assembly includes one or more structural members mounted at predetermined locations around a circumference of the central axis within the inlet, the predetermined locations defining an airflow distortion exceeding a predetermined threshold; and at least one airflow modifying element configured within the inlet so as to reduce airflow distortion entering the stage of compression airfoils.