Aircraft Air Inlet Inner Envelope Overpressure Resistance

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Solution Overview

Problem

Aircraft air inlets' inner envelopes are prone to damage due to overpressure during flight phases like take-off and climbing, as the limited permeability leads to pressure imbalances that can cause mechanical stress.

Innovation Solution

An air inlet design with a portion of the inner envelope devoid of fluid passage orifices, specifically in the lower region exposed to overpressure, which reduces mechanical load by preventing air passage and thus pressure imbalance, while maintaining sound-insulating and drainage capabilities through strategically placed orifices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the inner envelope is made permeable with fluid passage orifices for sound insulation and drainage, then sound-insulating and draining capabilities are improved, but the envelope becomes vulnerable to damage from overpressure during flight phases

Engineering Contradiction:
Improvesound-insulating capabilityVSAvoidresistance to overpressure
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The inner envelope is designed with non-uniform permeability: the upper portion contains fluid passage orifices for sound insulation and drainage, while the lower portion remains impermeable to resist overpressure. This local differentiation allows each region to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If the inner envelope allows air passage through fluid orifices for sound dissipation, then acoustic energy dissipation is improved, but pressure imbalance and mechanical stress on the envelope increase

Engineering Contradiction:
Improveacoustic energy dissipationVSAvoidpressure imbalance
Core Design Contradiction:
Object-generated harmful factorsVSStress or pressure

Solution Approach 1:

The inner envelope is segmented into two distinct functional zones: an upper permeable zone with fluid passage orifices for acoustic energy dissipation, and a lower impermeable zone that prevents pressure imbalance. This segmentation allows the system to simultaneously achieve sound insulation and pressure resistance.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If drainage orifices are provided in the inner envelope for water removal, then drainage capability is improved, but the envelope becomes more susceptible to damage from overpressure loads

Engineering Contradiction:
Improvedrainage capabilityVSAvoidresistance to damage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Drainage functionality is localized to the upper portion of the inner envelope through strategically placed drainage orifices, while the lower portion maintains impermeability to withstand overpressure loads. This local quality differentiation ensures that drainage needs are met without compromising structural integrity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively mitigates the risk of damage from overpressure phenomena by isolating the region from air flow, ensuring the inner envelope is not subjected to mechanical loads, thereby enhancing durability and safety during critical flight phases.

Implementation Method 1

this overpressure generally translates as a load applied to the region under consideration of the inner envelope during a short period in which equilibrium is set up between the pressures either side of this inner envelope

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Implementation Method 2

configured to allow dissipation of acoustic energy in a manner that is well known

Methodology Applied
Scientific EffectAcoustic energy dissipation: Acoustic Absorption

Implementation Method 3

intended to drain away any water which may run along the inner envelope

Methodology Applied
Scientific EffectGravity-driven drainage: Gravitation

Data Source

PatentUS9061769B2Air inlet for aircraft propulsion unit having a structure resistant to excess pressure and a process for repairing an air inlet of an aircraft propulsion unit
Publication Date: 2015.06.23 AIRBUS OPERATIONS (SAS)
  • US9061769B2 patent drawing
  • US9061769B2 patent drawing
  • US9061769B2 patent drawing

AI summary

An air inlet for nacelle of an aircraft propulsion unit comprising an inner envelope provided with a plurality of orifices for passage of fluid passing through the envelope, and a lip connected to the upstream edge of the inner envelope, and having a portion devoid of orifices for passage of fluid with an axial span of between 20% and 90% of the span of the inner envelope, and a circumferential span a of between 60° and 150° about a longitudinal axis of the air inlet. A process for repairing an air inlet comprising cutting out a recess in an upstream edge of an inner envelope of the air inlet, then arranging and fixing an impermeable panel in the recess so as to create an air inlet of the type described above.