Autonomous Aircraft Inspection Robot for Ground Damage Detection

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Solution Overview

Problem

Current ground operations at airports rely heavily on human vigilance and reactive coordination, which can be inconsistent and inefficient, particularly in visual inspections of aircraft and airfields, and lack effective security measures for managing ground support assets.

Innovation Solution

A robotic system equipped with mobility, sensor circuitry, and computing capabilities for autonomous inspection and debris removal, integrated with a navigation system and communication infrastructure to enhance aircraft inspection and airfield safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If human inspectors perform visual inspections of aircraft and airfields, then the system can detect potential damage and debris, but the inspection effectiveness is limited by human error, inspector knowledge, and environmental factors

Engineering Contradiction:
Improveinspection effectivenessVSAvoidinspection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical human inspection process with an autonomous robotic system equipped with sensors, cameras, and computing capabilities. The robot autonomously navigates around the aircraft and airfield, capturing images and data that are processed by onboard and remote computing systems to detect damage and debris, eliminating human error and environmental limitations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The robotic inspection system operates autonomously without requiring human operators during the inspection process. The robot self-navigates, self-monitors its sensors, and self-transmits data to remote terminals, performing the complete inspection task independently while human operators only review results afterward.

Inventive Principle:
Principle #25Self-service

2Productivity

If multiple personnel and vehicles are coordinated during turnaround processes, then comprehensive ground services can be provided, but coordination efficiency is reduced by reactive communication and human vigilance requirements

Engineering Contradiction:
Improvecoordination efficiencyVSAvoidsecurity measure consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a centralized coordination system that receives real-time data from multiple sources including robotic inspection systems, ground support equipment, and aircraft systems. This feedback loop enables proactive coordination where the central system automatically adjusts resource allocation and communicates with personnel and vehicles, replacing reactive radio communications with data-driven proactive management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The central coordination system serves multiple functions simultaneously: it manages security clearances for personnel, coordinates ground support vehicles, processes inspection data, monitors airfield conditions, and communicates with various stakeholders. This multi-functional platform consolidates previously separate coordination tasks into a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of time

If traditional reactive coordination methods are used with radio communications, then ground support assets can be directed to aircraft, but the response time and coordination seamless-ness are compromised

Engineering Contradiction:
Improveresponse timeVSAvoidoperation coordination
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system performs preliminary actions by pre-positioning ground support assets based on predicted aircraft needs and maintaining real-time readiness status. The centralized coordination system proactively prepares resources before they are actually needed, allowing for faster response times when aircraft require services during turnaround operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250321596A1System and method for enhanced airport ground operations
Publication Date: 2025.10.16 AIRTREK ROBOTICS INC
  • US20250321596A1 patent drawing
  • US20250321596A1 patent drawing
  • US20250321596A1 patent drawing

AI summary

Provided are a method and apparatus for inspecting an aircraft located on a ground surface. The apparatus includes a mobility system that transports the apparatus over the ground surface, and sensor circuitry supported by the mobility system. The sensor circuitry includes a proximity sensor that captures proximity data indicative of a presence of the aircraft adjacent to the apparatus, and a damage sensor that captures damage data in response to inspecting a portion of the aircraft for potential damage. A computing system executes computer-executable instructions to detect the presence of the aircraft based on the proximity data, and the potential damage to the aircraft based on the damage data. An indication system issues an alert in response to the potential damage being detected, and a transmitter transmits data indicative of the potential damage to a remote terminal for inclusion in a database entry specific to the aircraft.