Aircraft IT Leakage Detection via Switched Bus Segmentation

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Solution Overview

Problem

Existing aircraft power systems with isolated earth (IT) systems face challenges in detecting insulation leakage, which can lead to failures in other aircraft systems.

Innovation Solution

A leakage detection system comprising a common bus, switches, a chassis ground, connectors, a switch driver, and an insulation monitoring device that measures voltage and current between the common bus and chassis ground to determine the location of insulation leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If insulation monitoring device measures voltage and current to detect leakage, then leakage detection capability is improved, but device complexity increases

Engineering Contradiction:
Improveleakage detection capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system segments the aircraft power system into multiple zones controlled by switches (S1, S2, S3, S4), allowing the insulation monitoring device to isolate and detect leakage in specific segments rather than the entire system, improving detection capability while managing complexity through modular analysis

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulation monitoring device acts as an intermediary between the power system components and the control system, measuring voltage and current to detect leakage conditions and providing information to the controller for further action, thereby improving detection capability while keeping the overall system architecture manageable

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If switches control power draw to isolate components, then system safety is improved, but device complexity increases

Engineering Contradiction:
Improvesystem safetyVSAvoidswitch control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power system is divided into controllable segments using switches (S1, S2, S3, S4) that can isolate specific components or zones when leakage is detected, improving system safety by preventing widespread failures while managing complexity through localized control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Switches are pre-configured in the system architecture to enable rapid isolation of components upon leakage detection, allowing the system to immediately respond to faults without requiring complex real-time decision-making, thereby improving safety while maintaining manageable control complexity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively locates insulation leakage in aircraft IT systems, ensuring safe operation by isolating components with detected leaks and providing timely maintenance alerts.

Implementation Method 1

the insulation monitoring device is arranged to measure a voltage representative of a voltage between the common bus and the chassis ground

Methodology Applied
Scientific EffectVoltage measurement: Electric Field

Implementation Method 2

a current representative of a current that flows between the chassis ground and the common bus

Methodology Applied
Scientific EffectCurrent measurement: Conduction (electrical)

Data Source

PatentUS20250389791A1Leakage detection system
Publication Date: 2025.12.25 HAMILTON SUNDSTRAND CORP
  • US20250389791A1 patent drawing
  • US20250389791A1 patent drawing
  • US20250389791A1 patent drawing

AI summary

A leakage detection system for an isolated earth system of an aircraft includes a common bus, a plurality of switches, and at least one connector. The at least one connector is arranged to connect at least one of the plurality of switches to at least one component of the isolated earth system. At least one of the plurality of switches is arranged to control the draw of power from the common bus. The leakage detection system also includes a switch driver arranged to control the plurality of switches between a plurality of configurations. The leakage detection system is arranged to determine a location of a leakage using a measurement of the insulation monitoring device.