Aircraft Lavatory Central Controller for Touchless Function Expansion

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Solution Overview

Problem

Conventional aircraft lavatories require individual controllers and power sources for each electronic function, leading to oversized circuit breakers, significant rewiring, extra weight, and increased power draw, making it difficult to add new features without substantial modifications.

Innovation Solution

A centralized intelligent controller manages all lavatory functions, coordinating power and operations to reduce system size, weight, and complexity, enabling touchless control and easy expansion with shared power sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If individual controllers and power sources are used for each electronic function, then each function can operate independently, but the system weight and power draw increase significantly

Engineering Contradiction:
Improveindependent function operationVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

Multiple individual controllers and power sources are merged into a single centralized controller that manages all electronic functions. This consolidation eliminates redundant components, reduces overall system weight, and simplifies the power distribution architecture while maintaining the ability to control each function independently through software-based management.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The centralized controller is designed to perform multiple functions that were previously handled by separate dedicated controllers. This universal controller can manage lighting, power outlets, entertainment systems, and other electronic functions, thereby reducing the total number of components and associated weight without compromising functional independence.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If individual controllers are installed for each function, then each function can be controlled separately, but the wiring complexity and circuit breaker sizing increase

Engineering Contradiction:
Improveindividual function controlVSAvoidwiring complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control architecture merges multiple individual control circuits into a single centralized control system. This consolidation reduces wiring complexity by eliminating redundant control lines and simplifies circuit breaker sizing through centralized power management that can dynamically allocate power based on actual demand rather than worst-case simultaneous operation scenarios.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The centralized controller acts as an intermediary between the user and multiple electronic functions. It provides a unified interface for controlling various functions while managing the underlying complex wiring and power distribution internally, thereby maintaining ease of operation for users while reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a new function is added to the lavatory, then the functionality is enhanced, but significant rewiring and additional weight are required

Engineering Contradiction:
Improvefunction addition capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The centralized controller is designed with universal functionality that can manage multiple different electronic functions through software configuration rather than hardware reconfiguration. This allows new functions to be added by programming the existing controller rather than installing new dedicated controllers and rewiring, significantly reducing installation complexity and weight while enhancing adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs dynamic, software-based function allocation rather than static, hardware-dedicated control circuits. This dynamic architecture allows functions to be added, removed, or reconfigured through software updates without physical rewiring, making the system highly adaptable while minimizing installation complexity and associated weight.

Inventive Principle:
Principle #15Dynamics

4Reliability

If oversized circuit breakers are used to compensate for worst-case scenarios, then all functions can operate simultaneously, but power draw and system size increase

Engineering Contradiction:
Improvesimultaneous operation capabilityVSAvoidpower draw
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The centralized controller implements feedback-based power management that monitors the actual power consumption of each function and dynamically adjusts power allocation. This allows the system to support simultaneous operation of multiple functions when needed while using smaller, more efficient circuit breakers sized based on actual demand patterns rather than conservative worst-case estimates, thereby reducing overall power draw and system size.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4063271B1Intelligent centralized lavatory controller architecture for touchless lavatory
Publication Date: 2025.09.24 BE AEROSPACE INC
  • EP4063271B1 patent drawingFigure 1
  • EP4063271B1 patent drawingFigure 2
  • EP4063271B1 patent drawingFigure 3

AI summary

A system for touchless control of a lavatory of an aircraft includes at least one sensor (130) located in the lavatory and configured to detect detected data corresponding to the lavatory. The system further includes at least one actuator or light source (116, 148) located in the lavatory and configured to perform an action. The system further includes a central controller (102) coupled to the at least one sensor and the at least one actuator or light source and configured to make an inference based on the detected data and to control the at least one actuator or light source based on the inference.