Aircraft Exterior Light Inspection Using Coordinated UAV Sensing

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Solution Overview

Problem

Physically inspecting aircraft exterior lights is a time-consuming task that requires specialized equipment and poses safety risks to personnel.

Innovation Solution

An unmanned aerial vehicle (UAV) is used to automate the inspection of aircraft exterior lights by coordinating with the aircraft's lighting control system to activate or deactivate lights for image capture and analysis, utilizing onboard sensors to assess light functionality and intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical inspection methods are used to inspect aircraft exterior lights, then inspection can be performed, but inspection time increases and personnel safety is compromised

Engineering Contradiction:
Improvepersonnel safetyVSAvoidinspection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical physical inspection system with an automated optical inspection system. A camera system captures images of exterior lights from a distance, eliminating the need for personnel to physically approach and inspect the lights, thereby improving safety while reducing inspection time through automated image analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates visual copies (images) of the exterior lights instead of direct physical inspection. By capturing images of the lights from various angles and using image processing algorithms, the system analyzes light functionality and intensity without requiring physical contact with the lights or proximity to the aircraft.

Inventive Principle:
Principle #26Copying

2Reliability

If specialized equipment such as boom lifts or scissor lifts is used for inspection, then inspection can be performed, but device complexity and operational difficulty increase

Engineering Contradiction:
Improveinspection capabilityVSAvoidequipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical lifting equipment (boom lifts, scissor lifts) with a simple camera-based optical inspection system. The system uses image capture and processing to assess light functionality, eliminating the need for specialized mechanical equipment and significantly reducing operational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary (camera system) between the inspector and the exterior lights. Instead of directly physically inspecting the lights, the camera captures visual information that can be analyzed remotely, serving as an intermediary that simplifies the inspection process and eliminates the need for complex positioning equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If manual physical inspection is performed, then inspection can be conducted, but productivity decreases due to time-consuming nature

Engineering Contradiction:
Improveinspection thoroughnessVSAvoidinspection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent enables continuous inspection through automated image capture and analysis. The system can capture multiple images of exterior lights from different angles and continuously process them to assess light functionality, maintaining constant inspection activity without the interruptions and delays associated with manual inspection procedures.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent substitutes manual inspection with an automated optical system that continuously captures and analyzes images of exterior lights. This automation allows for rapid, uninterrupted inspection of multiple lights, significantly improving productivity while maintaining thoroughness through comprehensive image analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4273051B1Lighting system inspection using an unmanned aerial vehicle
Publication Date: 2025.12.24 THE BOEING CO
  • EP4273051B1 patent drawingFigure 1A
  • EP4273051B1 patent drawingFigure 1B
  • EP4273051B1 patent drawingFigure 2

AI summary

A method includes obtaining, at an unmanned aerial vehicle (110), a flight plan for the unmanned aerial vehicle (110). The flight plan is based on an aircraft type of an aircraft (102) to be inspected. The method also includes coordinating, with a lighting control device (150) onboard the aircraft (102), activation of a particular exterior light (104A-104I) of the aircraft based on the flight plan such that the particular exterior light activates or deactivates when a particular sensor (126) of the one or more sensors is located (i.e., positioned and oriented) to perform a sensing operation on the particular exterior light (104A-104I). The method further includes performing the sensing operation on the particular exterior light using the particular sensor. The method also includes determining a functionality metric associated with the particular exterior light based on the sensing operation.