Aircraft Light Unit Near End of Life Detection

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Solution Overview

Problem

Existing exterior aircraft light units are inadequate in incorporating a near end of life detector, which is essential for detecting the aging of LEDs and ensuring timely replacement, especially under extreme temperature conditions that can affect LED longevity.

Innovation Solution

An exterior aircraft light unit design that incorporates a transparent optical element which serves both to shape the output light intensity distribution and direct light towards a near end of life detector, eliminating the need for separate re-directing elements and providing a stable optical structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a separate re-directing element (such as a reflector) is used to direct light towards the near end of life detector, then the detection function is improved, but the device complexity and structural integration are worsened

Engineering Contradiction:
Improvenear end of life detection capabilityVSAvoidnumber of optical elements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the light shaping function and the light re-direction function into a single transparent optical element. This element simultaneously shapes the output light intensity distribution and directs a portion of light towards the near end of life detector, eliminating the need for separate re-directing elements and reducing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transparent optical element is designed to perform multiple functions: it shapes the output light intensity distribution of the LED and simultaneously redirects light towards the near end of life detector. This multi-functional design reduces the number of components while maintaining both lighting performance and detection capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If light is diverted to the near end of life detector, then the detection capability is improved, but the output light intensity distribution is worsened

Engineering Contradiction:
ImproveLED aging detection accuracyVSAvoidoutput light intensity
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The transparent optical element is designed with different optical properties in different regions. It selectively redirects only a portion of the light towards the near end of life detector while maintaining the overall output light intensity distribution. This localized light manipulation ensures adequate detection light without significantly compromising the main lighting function

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If multiple separate components are used for light shaping and detection, then the functional separation is improved, but the structural integrity and stability are worsened

Engineering Contradiction:
Improvefunctional modularityVSAvoidoptical structure stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent integrates the light shaping and detection functions into a single transparent optical element, creating a more stable and integrated optical structure. This unified design reduces the number of interfaces and potential misalignments between separate components, thereby improving structural integrity and long-term stability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the detection of LED aging, allows for reliable near end of life detection, and maintains the structural integrity and efficiency of the light unit by using a single optical element for both light distribution and detection, thereby ensuring timely maintenance and extending the unit's operational lifespan.

Implementation Method 1

a transparent optical element for shaping an output light intensity distribution of the exterior aircraft light unit

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 2

light from the LED reaching the near end of life detector through the transparent optical element

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentEP3181459B1Exterior aircraft light unit and aircraft comprising the same
Publication Date: 2020.02.12 GOODRICH LIGHTING SYST GMBH
  • EP3181459B1 patent drawingFigure 1~2
  • EP3181459B1 patent drawingFigure 3~4
  • EP3181459B1 patent drawingFigure 5

AI summary

An exterior aircraft light unit (2) includes a support plate (4), an LED (6), mounted to the support plate, a near end of life detector (8) for sensing a light output level of the LED, the near end of life detector being mounted to the support plate, and a transparent optical element (10) for shaping an output light intensity distribution of the exterior aircraft light unit, wherein the transparent optical element jointly encases the LED and the near end of life detector, with light from the LED reaching the near end of life detector through the transparent optical element.