Aircraft Electrical Load Management Control System

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Solution Overview

Problem

Existing aircraft secondary power management systems lack dynamic and real-time electrical load management capabilities, leading to potential overload conditions and inflexible power distribution, especially with the transition from pneumatic to electrical power in new architectures like the 787 aircraft.

Innovation Solution

A system comprising an electrical load management control system that continuously monitors and controls electrical power generation and distribution, using algorithms to predict and manage power loads, reduce primary load system power, and shed secondary loads to prevent overloads, allowing for proportional and progressive power adjustments to maintain threshold limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional discrete (on/off) electrical load management is used, then system simplicity is maintained, but dynamic real-time load management capability is insufficient

Engineering Contradiction:
Improvedynamic real-time load management capabilityVSAvoidload management system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic load management by continuously monitoring electrical power consumption in real-time and automatically adjusting load distribution based on current system conditions. The system transitions from static discrete on/off control to dynamic continuous adjustment, enabling the load management system to adapt to changing power availability and demand conditions while maintaining system stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates continuous feedback mechanisms that monitor electrical power consumption, generator output, and load conditions. This feedback is used to automatically adjust load distribution and shedding decisions in real-time, creating a closed-loop control system that responds dynamically to changing conditions without requiring complex manual intervention

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If electrical power loads are increased in new architectures like 787, then pneumatic power extraction is eliminated, but electrical power management complexity increases significantly

Engineering Contradiction:
Improvepower system architecture flexibilityVSAvoidelectrical power management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal electrical power management system that can handle multiple types of loads (primary and secondary), various generator configurations, and different operating conditions through a single integrated control architecture. This multi-functional system manages diverse electrical loads using unified principles of continuous monitoring and proportional load reduction, eliminating the need for separate management systems for different load types

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically changes operational parameters including load distribution ratios, power extraction limits, and shedding thresholds based on real-time monitoring of generator capacity, electrical demand, and system conditions. This parameter adaptation allows the system to optimize performance across varying operating conditions without increasing fundamental system complexity

Inventive Principle:
Principle #35Parameter changes

3Reliability

If continuous monitoring and proportional load reduction is implemented, then overload prevention is improved, but system complexity increases

Engineering Contradiction:
Improveoverload prevention capabilityVSAvoidmonitoring and control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary monitoring and assessment of power consumption trends and load conditions to predict potential overload situations before they occur. By continuously tracking electrical parameters and identifying approaching threshold conditions, the system can proactively implement load reduction measures in advance, preventing overloads before they compromise system reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The load management system operates autonomously by automatically monitoring its own system conditions, assessing power availability, and implementing load shedding decisions without external intervention. This self-service capability maintains high reliability through continuous automated oversight while avoiding the complexity of external control systems or manual management procedures

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP2220741B1Dynamic electrical load management
Publication Date: 2020.09.23 THE BOEING CO
  • EP2220741B1 patent drawingFigure 1
  • EP2220741B1 patent drawingFigure 2
  • EP2220741B1 patent drawingFigure 3

AI summary

In one embodiment, a method is used to provide dynamic electrical power management which may minimize the potential for overload conditions and may ensure that system performance limits are maintained. The method may dynamically limit the primary load system power draw in response to the net power draw of all other electrical power users on the aircraft which may ensure that the total power levels remain below critical limits. The method may also provide predictive controls to handle rapid load transients. Additionally, if vital functions are not being met, the method may shed other selected aircraft electrical loads which may ensure that adequate power is provided to the primary load system.