Aircraft Fleet Maintenance Analysis Engine

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Solution Overview

Problem

Current aircraft maintenance systems lack efficiency in assessing maintenance performance and component health, leading to potential maintenance concerns that may be common or specific to individual maintainers, and do not effectively compare the performance of aircraft parts from different suppliers.

Innovation Solution

A comprehensive aircraft health and maintenance system that includes a maintenance analysis engine, technical publication system, operator feedback system, health analysis engine, and health and maintenance assessment engine, which analyzes maintenance data and sensor data to identify potential concerns, provide trend data, and assess the accuracy of health information, thereby improving maintenance performance and supplier evaluation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional maintenance systems are used, then maintenance activities can be performed, but maintenance performance assessment efficiency is low and accuracy is insufficient

Engineering Contradiction:
Improvemaintenance performance assessment efficiencyVSAvoidmaintenance performance assessment accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system implements feedback mechanisms by collecting maintenance data from multiple sources (maintenance logs, sensor data, health information) and using analysis engines to generate assessments that are fed back to maintainers and suppliers. This continuous feedback loop enables both efficient processing of large datasets and accurate performance evaluation through comparative analysis against benchmarks and trends.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces intermediary analysis engines (maintenance analysis engine, health analysis engine) that act as mediators between raw maintenance data and performance assessments. These intermediaries process and interpret data from multiple sources, enabling efficient automated assessment while maintaining high accuracy through sophisticated analysis algorithms and comparative evaluation methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If comprehensive data collection is implemented, then analysis accuracy improves, but system complexity increases

Engineering Contradiction:
Improvehealth information accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system segments the complex data collection and analysis process into distinct functional modules: maintenance data collection, sensor data collection, health information generation, maintenance analysis, and health analysis. Each segment handles specific data types and analysis tasks, reducing overall system complexity while enabling comprehensive data collection and accurate analysis through specialized processing in each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The analysis engines are designed with multi-functionality to handle various data types (maintenance logs, sensor data, health information) and perform multiple analysis tasks (trend analysis, accuracy assessment, comparative evaluation). This universal approach reduces system complexity by using versatile components rather than separate specialized systems for each data type or analysis function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If detailed maintenance tracking is performed, then maintenance concerns can be identified, but time consumption increases

Engineering Contradiction:
Improvemaintenance concern identificationVSAvoidanalysis time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by continuously collecting and pre-processing maintenance data and sensor data in the background, generating health information and maintaining updated profiles before formal analysis is needed. This preliminary data preparation enables rapid identification of maintenance concerns when analysis is triggered, reducing actual analysis time while maintaining detailed tracking for reliable identification.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual mechanical analysis processes with automated computational analysis engines that process maintenance data and sensor data. This substitution enables detailed tracking of maintenance activities to be analyzed automatically and rapidly, identifying maintenance concerns with high reliability without the time consumption associated with manual review and analysis of detailed maintenance records.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10474973B2Aircraft fleet maintenance system
Publication Date: 2019.11.12 BELL HELICOPTER TEXTRON INC
  • US10474973B2 patent drawing
  • US10474973B2 patent drawing
  • US10474973B2 patent drawing

AI summary

According to one example embodiment, an aircraft fleet maintenance system includes a maintenance analysis engine and an operator feedback system. The maintenance analysis engine is configured to receive, from each of a plurality of aircraft maintainers, feedback information associated with how each of the aircraft maintainers performed an aircraft maintenance action and to compile the received feedback information from two or more of the plurality of aircraft maintainers to yield compiled maintenance trend data. The operator feedback system is configured to transmit the compiled maintenance trend data to at least one of the plurality of aircraft maintainers.