Aircraft Maintenance Demand Prediction via Database Integration

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Solution Overview

Problem

Predicting demand for replacement aircraft parts during an aircraft's in-service lifecycle is challenging due to limited historic data and the reconditioning of retired parts, creating a nondeterministic environment that conventional statistical models struggle to address effectively.

Innovation Solution

A database system that imports and manages datasets including aircraft identifier information, utilization data, maintenance tasks, parts catalogs, and planning documents to predict replacement part demand, using a client application that generates a schedule of maintenance events and displays predictions through a graphical user interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional statistical models are used to predict replacement part demand, then the prediction process is simple, but the prediction accuracy is low due to limited historic data and nondeterministic factors

Engineering Contradiction:
Improveprediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple data sources including aircraft utilization data, maintenance task data, parts catalog data, and planning document data into a unified database system. This integration of diverse data sources enables more accurate demand predictions by compensating for limitations in any single data source, directly addressing the low prediction accuracy issue while managing complexity through systematic data consolidation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The database system is designed to handle multiple types of data (utilization information, maintenance tasks, parts catalogs, planning documents) and serve multiple prediction purposes. This multi-functional approach allows the system to address various aspects of demand prediction simultaneously, improving overall prediction accuracy without requiring separate specialized systems for each data type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple data sources are integrated to improve prediction accuracy, then the prediction becomes more accurate, but the system complexity increases

Engineering Contradiction:
Improvedemand prediction accuracyVSAvoiddatabase system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system segments the complex prediction task into distinct modular components: database importers for data collection, a central database for storage, and a client application for analysis. Each component handles specific functions independently, making the overall complex system manageable through clear separation of concerns while still achieving integrated prediction accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a database management system as an intermediary layer between multiple data sources and the prediction analysis. This intermediary consolidates and standardizes data from various sources (utilization data, maintenance tasks, parts catalogs) before presenting it to the prediction engine, reducing the complexity burden on the prediction algorithm itself while maintaining high prediction accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If historic data is used for prediction, then the prediction process is straightforward, but the available data is insufficient for new aircraft models

Engineering Contradiction:
Improveavailable data quantityVSAvoidprediction reliability
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The system performs preliminary data collection and consolidation by importing and storing utilization information, maintenance task data, parts catalog information, and planning documents in a centralized database before prediction is needed. This preliminary accumulation of diverse data sources ensures sufficient data quantity is available even for new aircraft models with limited historic replacement data, enabling reliable predictions from the outset.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transitions from relying solely on temporal historic data (one dimension) to incorporating multiple dimensional data sources including aircraft utilization metrics, maintenance task characteristics, parts catalog specifications, and planning document requirements. This multi-dimensional approach compensates for limited historic replacement data by adding richness from other data dimensions, improving prediction reliability for new aircraft models.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10364049B2Supporting maintenance of aircraft
Publication Date: 2019.07.30 THE BOEING CO
  • US10364049B2 patent drawing
  • US10364049B2 patent drawing
  • US10364049B2 patent drawing

AI summary

A system for supporting maintenance of an aircraft is provided. The system includes a plurality of database importers. The database importers import a plurality of datasets from a plurality of data sources to a database with a composite dataset including data of the plurality of datasets. The system also includes a database-management system (DBMS) to manage the database. The system further includes a client application coupled to the DBMS. The client application receives a user request for a demand for replacement aircraft parts for maintenance during an in-service lifecycle of the aircraft. In response to the user request, the client application predicts and thereby produces a prediction of the demand based on the data retrieved from the composite dataset.