Aircraft Network Architecture Segmentation for Wiring Weight Reduction

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Solution Overview

Problem

Current aircraft network architectures require lengthy testing for airworthiness certification due to interwoven hub and spoke topologies with long wiring runs, high wire weight, and high I/O density, complicating LRU designs and necessitating additional switches, while mission systems undergo rapid change cycles.

Innovation Solution

A high availability aircraft network architecture is introduced, dividing the aircraft into districts with separate mission systems (MS) and air vehicle systems (AVS) networks, using smart points of presence (SPoP) to create distinct yet interconnected networks with adaptable I/O and power components, allowing for flexible topology configurations and reduced wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If interwoven hub and spoke topologies are used to connect mission systems and air vehicle systems, then network connectivity is achieved, but wiring length and weight increase significantly

Engineering Contradiction:
Improvenetwork connectivityVSAvoidwiring weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The aircraft network is segmented into separate mission systems (MS) network and air vehicle systems (AVS) network, each with its own hub and spoke topology. This segmentation eliminates the need for interwoven connections between systems, reducing overall wiring length and weight while maintaining full connectivity within each network domain.

Inventive Principle:
Principle #1Segmentation

2Weight of stationary object

If separate MS and AVS networks are created, then wiring weight is reduced, but network complexity increases due to interconnection requirements

Engineering Contradiction:
Improvewiring weightVSAvoidnetwork topology complexity
Core Design Contradiction:
Weight of stationary objectVSDevice complexity

Solution Approach 1:

Network bridges serve as intermediary devices that connect the MS network and AVS network. These bridges simplify the interconnection architecture by providing standardized interface points, eliminating the need for complex direct interweaving between individual components of different systems, and reducing overall network topology complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If long wiring runs are used in hub and spoke topologies, then network coverage is extended, but I/O density at hubs increases and LRU designs are complicated

Engineering Contradiction:
Improvenetwork coverage areaVSAvoidLRU design complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The network is divided into separate MS and AVS domains, each with dedicated hubs serving specific functional areas. This segmentation concentrates I/O connections within each domain's hubs, preventing the accumulation of high I/O density at centralized intersystem hubs, and simplifying LRU designs by reducing the number of interconnections required.

Inventive Principle:
Principle #1Segmentation

4Reliability

If interwoven architectures are used, then airworthiness certification is achieved, but testing time increases due to system interdependencies

Engineering Contradiction:
Improveairworthiness certificationVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The separation of MS and AVS networks into independent but interoperable systems allows for modular certification testing. Each network can be tested and certified independently according to its specific requirements, eliminating the need for exhaustive end-to-end testing of all interwoven paths, thereby significantly reducing total testing time while maintaining airworthiness certification.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3809669B1Smart point of presence (SPOP) aircraft-based high availability edge network architecture
Publication Date: 2025.06.25 ROCKWELL COLLINS INC
  • EP3809669B1 patent drawingFigure 1
  • EP3809669B1 patent drawingFigure 2
  • EP3809669B1 patent drawingFigure 3

AI summary

A high availability aircraft network architecture incorporating smart points of presence (SPoP) is disclosed. In embodiments, the network architecture divides the aircraft into districts (102), or physical subdivisions. Each district includes one or more mission systems (MS) smart network access point (SNAP) devices for connecting MS components and devices located within its district to the MS network. Similarly, each district includes one or more air vehicle systems (AVS) SNAP devices for connecting AVS components and devices within the district to the AVS network. The AVS network may remain in a star or hub-and-spoke topology, while the MS network may be configured in a ring or mesh topology. Selected MS and AVS SNAP devices may be connected to each other via guarded network bridges to securely interconnect the MS and AVS networks.