Aircraft Oxygen Circuit Dynamic Control

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Solution Overview

Problem

Current respiratory gas supply circuits for aircraft deliver excessive oxygen due to open-loop control, leading to unnecessary oxygen consumption and increased mass and fuel costs, as they do not accurately match the actual oxygen needs of passengers and crewmembers.

Innovation Solution

A respiratory gas supply circuit with a regulating device driven by a control signal based on the actual breathable gas content, using sensors to adjust oxygen flow dynamically, ensuring that only the necessary oxygen is supplied, reducing onboard oxygen requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If open-loop control is used to supply oxygen based on cabin altitude, then the oxygen supply system is simple to operate, but excessive oxygen is consumed leading to increased onboard oxygen mass

Engineering Contradiction:
Improveease of operationVSAvoidonboard oxygen mass
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent implements a closed-loop control system using a sensor to detect the actual breathable gas content (FiO2) in the respiratory gas supplied to the user. This measured value is fed back to a regulator that adjusts the oxygen flow rate dynamically to maintain the desired FiO2 level, preventing both oxygen deficiency and excessive oxygen consumption. This feedback mechanism resolves the contradiction by enabling precise oxygen dosing that matches actual physiological needs while keeping the system automated and easy to operate.

Inventive Principle:
Principle #23Feedback

2Quantity of substance

If demand regulators with feedback loops are used to control inhaled flowrate, then oxygen consumption is optimized, but the device complexity increases with multiple sensors and regulators

Engineering Contradiction:
Improveoxygen consumptionVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines the oxygen flow regulation function and the breathable gas content measurement function into an integrated system. The sensor measuring FiO2 is positioned to detect the actual gas composition in the user's breathing zone, and this information directly controls the oxygen flow regulator. By merging these functions and using a single measurement point to control a single flow source, the system achieves demand-regulator-level oxygen optimization without the complexity of multiple independent sensors and regulators.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conservative oxygen supply is used to ensure safety, then passenger safety is maintained, but fuel consumption increases due to heavier oxygen sources

Engineering Contradiction:
Improvepassenger safetyVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent transitions from static, conservative oxygen supply (fixed flow rates based on cabin altitude) to dynamic oxygen supply that continuously adapts to the user's actual breathable gas content. The system automatically adjusts oxygen flow in real-time based on sensor feedback, ensuring safety margins are maintained while avoiding excessive oxygen delivery. This dynamic adjustment reduces the total oxygen mass required onboard, thereby reducing weight and fuel consumption without compromising passenger safety.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2038014B1A respiratory gas supply circuit to feed crew members and passengers of an aircraft with oxygen
Publication Date: 2017.01.04 ZODIAC AEROTECHNICS
  • EP2038014B1 patent drawing
  • EP2038014B1 patent drawing
  • EP2038014B1 patent drawing

AI summary

The invention relates to a respiratory gas supply circuit (1) for an aircraft carrying passengers and crewmembers (30), comprising a source of breathable gas (R1 , R2), at least one supply line (2) connected to said pressurized source, a regulating device (12) provided on said supply line for controlling the supply of breathable gas, a mixing device (9) provided on said supply line, said mixing device further comprising an ambient air inlet (10) for mixing said ambient air with said breathable gas to provide to at least one passenger or crewmember a respiratory gas corresponding to a mixture of said breathable gas and ambient air, wherein said regulating device is driven by a control signal (F1O2