Aircraft Oxygen Generator with Pyroelectric Ignition and Gas-Tight Sealing

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Solution Overview

Problem

Conventional oxygen generators in aircraft are mechanically coupled to passenger oxygen masks, allowing passengers to access and potentially damage or manipulate them, necessitating installation in viewable and reachable areas, which complicates operation and increases risk.

Innovation Solution

An oxygen generator system with a pyroelectric igniter activated by an electric trigger, allowing installation out of sight and reach of passengers, using sodium chlorate and sodium monoxide for efficient oxygen production, and glass-to-metal or ceramic-to-metal sealings to maintain moisture-free conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the oxygen generator is mechanically coupled with the oxygen masks to allow mechanical activation, then the oxygen generator can be activated by passenger interaction, but the oxygen generator must be located in viewable and reachable areas, allowing unauthorized access and potential damage

Engineering Contradiction:
Improveactivation by passenger interactionVSAvoidprotection from unauthorized manipulation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the mechanical coupling and mechanical activation system with an electrical activation system. The oxygen generator is activated by an electrical signal through an electrical conductor that passes through the housing, eliminating the need for mechanical coupling between the oxygen generator and oxygen masks. This allows the oxygen generator to be positioned away from passenger reach while maintaining activation capability through electrical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the oxygen generator is positioned away from passengers to prevent access, then safety from tampering is improved, but the complexity of maintaining gas-tight sealing while allowing electrical conductor passage increases

Engineering Contradiction:
Improveprotection from unauthorized manipulationVSAvoidgas-tight sealing with electrical conductor passage
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a flexible membrane or diaphragm that separates the internal chamber from the external environment while allowing electrical conductors to pass through. This flexible barrier maintains gas-tight sealing while accommodating the electrical conductor pathway, enabling the oxygen generator to be positioned away from passengers without compromising sealing integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The housing incorporates composite construction with integrated sealing elements and electrical conductor passages. The housing combines structural materials with gas-tight sealing materials and electrical insulation properties, creating a multi-functional component that maintains gas-tight sealing while allowing controlled passage of electrical conductors.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances reliability and simplifies installation by eliminating mechanical coupling, reducing production costs, and ensuring oxygen generation is not tampered with, while maintaining efficient and sustainable oxygen supply.

Implementation Method 1

a pyroelectric igniter for igniting the activating substance upon receiving an electric trigger input

Methodology Applied
Scientific EffectPyroelectric effect: Pyroelectric Effect

Implementation Method 2

an oxygen generating substance for generating oxygen gas after being activated; an activating substance for activating the oxygen generating substance in order to produce oxygen gas

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

at least one of a gas-tight glass-to-metal sealing and a gas-tight ceramic-to-metal sealing, sealing the at least two electric conductors with respect to the housing at the passage

Methodology Applied
Scientific EffectGlass-to-metal sealing:

Implementation Method 4

at least one of a gas-tight glass-to-metal sealing and a gas-tight ceramic-to-metal sealing, sealing the at least two electric conductors with respect to the housing at the passage

Methodology Applied
Scientific EffectCeramic-to-metal sealing:

Data Source

PatentUS12397182B2Oxygen generator for use in an aircraft, passenger oxygen mask system, and aircraft
Publication Date: 2025.08.26 BE AEROSPACE SYST GMBH
  • US12397182B2 patent drawing
  • US12397182B2 patent drawing
  • US12397182B2 patent drawing

AI summary

An oxygen generator for use in a passenger aircraft comprises an oxygen generating substance for generating oxygen gas after being activated; an activating substance for activating the oxygen generating substance; a pyroelectric igniter for igniting the activating substance upon receiving an electric trigger input; a housing defining a gas-tight chamber, accommodating the oxygen generating substance, the activating substance and the pyroelectric igniter; at least two electric conductors, coupled to the pyroelectric igniter and extending through a passage in the housing between an interior of the gas-tight chamber and an exterior of the gas-tight chamber; and at least one of a gas-tight glass-to-metal sealing and a gas-tight ceramic-to-metal sealing, sealing the at least two electric conductors with respect to the housing at the passage.