Aircraft Instrument Panel Retrofit for Modern Avionics Integration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Legacy aircraft are unable to easily accommodate modern avionics systems without compromising structural integrity.

Innovation Solution

A replacement instrument panel assembly comprising a support system, base panel assembly, secondary panel assembly, and skin extension assembly, which engage the airframe to align and secure modern avionics systems without altering the aircraft's structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the original instrument panel assembly of legacy aircraft is modified to accept modern avionics systems, then the avionics compatibility is improved, but the structural integrity of the aircraft deteriorates

Engineering Contradiction:
Improveavionics compatibilityVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The instrument panel system is divided into multiple independent components: a support system that engages the airframe, a base panel assembly, a secondary panel assembly, and a skin extension assembly. This segmentation allows each component to be optimized for its specific function while maintaining overall structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support system acts as an intermediary component between the airframe and the panel assemblies. It provides a mounting interface that accommodates modern avionics systems without requiring modifications to the original airframe structure, thus preserving structural integrity while enabling avionics compatibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If modern avionics systems are installed in legacy aircraft, then the technological capability is improved, but the complexity of installation increases

Engineering Contradiction:
Improvetechnological capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support system is designed with universal mounting capabilities that can accommodate various modern avionics systems through standardized interfaces. The base panel assembly includes openings and mounting structures that can adapt to different avionics configurations, reducing installation complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The panel assemblies are designed with adjustable and configurable features that allow flexibility in accommodating different avionics systems. The secondary panel assembly can be positioned and configured to match specific avionics requirements, simplifying the installation process.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250388333A1Instrument panel systems and methods for aircraft cockpits
Publication Date: 2025.12.25 JANSMA DESIGN LLC
  • US20250388333A1 patent drawing
  • US20250388333A1 patent drawing
  • US20250388333A1 patent drawing

AI summary

A replacement instrument panel assembly for an aircraft having an airframe and an outer airframe portion, the replacement instrument panel assembly comprising a support system, a base panel assembly, a secondary panel assembly, and a skin extension assembly. The support system is configured to engage the airframe. The base panel assembly comprises a base panel member defining at least one main base panel opening. The secondary panel assembly comprises at least one secondary panel member defining at least one secondary panel opening. The base panel member is configured to engage the support system. The secondary panel member is configured to engage the base panel member such that at least a portion of the secondary panel opening is aligned with at least a portion of the main base panel opening. The skin extension assembly is configured to engage the support system and the outer airframe portion.