Aircraft Component Phase Position Monitoring via Multi-Sensor Segmentation

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Solution Overview

Problem

Current aircraft component monitoring systems face limitations in analyzing the health and condition of rotating machinery with variable rotation speeds, as they rely on asynchronous analytical techniques and are restricted to a single fixed location, making it difficult to accurately determine phase position and detect faults.

Innovation Solution

A computer-implemented method and system that uses data acquisition systems to receive and process signals from aircraft components, identifying phase reference points and generating models to determine the phase position of components at any given time, enabling synchronous analysis and fault detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are fitted to provide information about machinery health and status, then information about component condition is obtained, but the information is limited to a single fixed location and cannot accurately determine phase position for rotating machinery with variable speeds

Engineering Contradiction:
Improvephase position determination accuracyVSAvoidinformation limitation to single fixed location
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent segments the monitoring approach by using multiple sensors positioned at different locations around the rotating component, rather than relying on a single sensor. This segmentation allows for comprehensive phase position determination across the entire rotation cycle, capturing information that would be missed by a single fixed-location sensor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-point monitoring to multi-point spatial monitoring by distributing sensors around the rotating component. This adds a spatial dimension to the monitoring system, enabling phase position determination through comparison of signals from multiple locations rather than relying on a single fixed position.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If asynchronous analytical techniques are used for machinery analysis, then analysis can be performed with limited data, but the analysis is limited and cannot effectively handle variable rotation speeds

Engineering Contradiction:
Improvecapability to handle variable rotation speedsVSAvoidanalysis reliability for fault detection
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements a dynamic analysis approach that adapts to variable rotation speeds by using phase-synchronized monitoring. The system dynamically adjusts its analysis based on the actual phase position of rotating components at any given moment, rather than relying on fixed-time intervals. This dynamic phase-position-based analysis maintains reliability across varying speeds by continuously synchronizing measurements with the actual mechanical phase.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a single sensor location is used for monitoring, then the system complexity is reduced, but the ability to detect faults and determine phase position is compromised

Engineering Contradiction:
Improvefault detection capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the monitoring system multi-functional by using the same distributed sensor array for multiple purposes: phase position determination, fault detection, and performance monitoring. The phase reference points derived from multiple sensor locations serve universal functions across different analysis types, reducing the need for separate specialized systems while maintaining high reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11161624B2Aircraft component monitoring system
Publication Date: 2021.11.02 GE AVIATION SYST LTD
  • US11161624B2 patent drawing
  • US11161624B2 patent drawing
  • US11161624B2 patent drawing

AI summary

Systems and methods for determining aircraft component phase position are provided. In one embodiment, a method can include receiving a set of data from a data acquisition system associated with a component. The method can include identifying a plurality of phase reference points based, at least in part, on the set of data. Each phase reference point can be indicative of a phase position of the component relative to the data acquisition system at a respective point in time. The method can include generating a model based, at least in part, on the plurality of phase reference points. The model can be indicative of the phase position of the component relative to the data acquisition system at a plurality of times. The method can include determining the phase position of the component at one or more points in time based, at least in part, on the model.