Electric Aircraft Power Source Coolant Preconditioning Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solutions for electric aircraft power source preparation are insufficient for optimizing safe and efficient flight operations.

Innovation Solution

A system and method utilizing ground service equipment with positive and negative pressure pumps to precondition the power source of an electric aircraft, controlled by a controller, which includes pumping coolant in and out based on user input and sensor feedback to manage temperature and pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single pump is used for coolant management, then the system complexity is reduced, but the ability to efficiently manage both coolant injection and removal is compromised

Engineering Contradiction:
Improvepump system complexityVSAvoidcoolant management efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The coolant management system is segmented into two independent pump functions: a positive pressure pump for injecting coolant into the power source and a negative pressure pump for removing coolant from the power source. This segmentation allows each pump to be optimized for its specific function, improving overall coolant management efficiency while maintaining reasonable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Temperature

If preconditioning is performed earlier in the process, then the power source reaches optimal temperature faster, but the charging process must be delayed until cooling is complete

Engineering Contradiction:
Improvepower source temperature optimizationVSAvoidcharging delay time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The system performs preliminary heating of the power source before charging begins, ensuring the power source reaches optimal temperature for charging. Following the charging process, preliminary cooling is initiated to remove excess heat. This preliminary action sequence optimizes charging efficiency by ensuring proper thermal conditions are met before charging starts.

Inventive Principle:
Principle #10Preliminary action

3Temperature

If aggressive cooling is applied to rapidly remove excess heat, then the power source cools down faster, but thermal shock or condensation may occur

Engineering Contradiction:
Improvecooling rateVSAvoidthermal stress risk
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The cooling process is implemented as a periodic, controlled operation rather than continuous aggressive cooling. The negative pressure pump operates in cycles to gradually remove coolant and reduce temperature, allowing the power source to cool uniformly. This periodic approach prevents thermal shock and condensation by maintaining controlled temperature gradients throughout the cooling process.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency and safety of electric aircraft power source preparation by effectively controlling temperature and pressure, allowing for faster charging and optimal operating conditions.

Implementation Method 1

a positive pressure pump configured to pump a coolant into the power source

Methodology Applied
Scientific EffectPositive pressure pumping: Pump

Implementation Method 2

a negative pressure pump configured to reduce a pressure in the power source below a pressure of a surrounding environment of the power source to at least pump the coolant out of the power source

Methodology Applied
Scientific EffectNegative pressure pumping: Pump

Implementation Method 3

for changing a temperature of the power source

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS20250346367A1System and method for conditioning a power source of an electric vehicle
Publication Date: 2025.11.13 BETA AIR LLC
  • US20250346367A1 patent drawing
  • US20250346367A1 patent drawing
  • US20250346367A1 patent drawing

AI summary

A system and a method for preconditioning a power source of an electric aircraft are disclosed. The system may include a ground service equipment, wherein the ground service equipment may be configured to precondition a power source of an electric aircraft. The ground service equipment may include a positive pressure pump configured to pump a coolant into the power source and a negative pressure pump configured to pump the coolant out of the power source. The system may include a controller communicatively connected to the ground service equipment. The controller may be configured to control the positive pressure pump and control the negative pressure pump.