Aircraft Power Network Voltage Control via Paschen's Law

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Solution Overview

Problem

High-voltage electrical propulsion systems in aircraft face challenges with uncontrolled electric arcs and partial discharges due to varying altitudes, leading to insulation damage and equipment failures, as standard circuit breakers are not designed to operate effectively above 1500 m and are insufficient for aeronautical pressurized zones.

Innovation Solution

A system that adjusts voltage levels based on altitude and other parameters using a control device configured to follow Paschen's law with a predefined margin, allowing for variable voltage delivery through a main source such as a variable frequency generator or permanent magnet generator, to optimize electrical network performance and prevent electric arcs and partial discharges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-voltage circuit breakers and contactors are used to protect the electrical network, then the network protection capability is improved, but the equipment becomes voluminous and particularly heavy

Engineering Contradiction:
Improvenetwork protection capabilityVSAvoidequipment weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces traditional mechanical high-voltage circuit breakers and contactors with semiconductor-based protection devices. This substitution eliminates the need for voluminous expansion chambers and mechanical moving parts, dramatically reducing equipment weight while maintaining protection capability through electronic control and semiconductor switching devices.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters of protection devices by using semiconductor materials with different electrical characteristics than traditional mechanical breakers. This allows for compact, lightweight designs that can operate at high voltages without requiring the large physical dimensions of conventional electromagnetic or mechanical protection equipment.

Inventive Principle:
Principle #35Parameter changes

2Weight of moving object

If standard circuit breakers are used, then the equipment is compact and lightweight, but they are not sized to operate above an altitude of approximately 1500 m

Engineering Contradiction:
Improveequipment weightVSAvoidaltitude operating range
Core Design Contradiction:
Weight of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent uses semiconductor-based protection devices whose operating characteristics can be adjusted through parameter changes rather than physical design changes. This allows the same compact equipment to adapt to varying altitude conditions by modifying electrical parameters such as breakdown voltage thresholds and switching characteristics, enabling operation from sea level up to typical cruise altitudes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamic adaptation of protection device characteristics based on operating conditions. The semiconductor-based system can dynamically adjust its protection thresholds and response characteristics according to altitude, temperature, and electrical load conditions, providing versatile operation across the full altitude range without requiring multiple specialized devices.

Inventive Principle:
Principle #15Dynamics

3Reliability

If two dissimilar means of protection are used to protect the networks, then the certification requirements are met, but the risk of uncontrolled electric arcs or partial discharges increases

Engineering Contradiction:
Improvecertification complianceVSAvoidelectric arcs and partial discharges
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent merges multiple protection functions into a single integrated semiconductor-based protection system. By combining overcurrent protection, overvoltage protection, and arc detection functions into one unified device, the system eliminates the interfaces and coordination gaps between dissimilar protection means, thereby reducing the risk of uncontrolled electric arcs and partial discharges while still meeting certification requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements continuous feedback monitoring of electrical parameters including current, voltage, and arc detection. The semiconductor protection system uses real-time feedback to detect early signs of partial discharges and electric arcs, allowing it to respond preemptively by adjusting protection thresholds or isolating affected sections, thereby preventing uncontrolled arcs while maintaining certification compliance.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively limits the occurrence of electric arcs and partial discharges, ensuring reliable electrical power supply across different aircraft phases by dynamically adjusting voltage levels according to altitude and other parameters, thus enhancing the safety and efficiency of electrical networks.

Implementation Method 1

A system that adjusts voltage levels based on altitude and other parameters using a control device configured to follow Paschen's law with a predefined margin

Methodology Applied
Scientific EffectPaschen's law:

Data Source

PatentEP3863927B1On-board power supply network of an electrically propelled aircraft
Publication Date: 2023.02.15 SAFRAN SA
  • EP3863927B1 patent drawingFigure 1~2
  • EP3863927B1 patent drawingFigure 3~4
  • EP3863927B1 patent drawingFigure 5~6

AI summary

The present invention concerns a system for supplying power to at least one electrical load of an aircraft, this system comprising a main power source (16) connected to at least one electrical load (12) via an electrical network (14), the system comprising a control device (18) connected to the main power source and configured to deliver a variable voltage level to the electrical network according to a predetermined voltage variation law depending on at least one parameter characterising the altitude of the aircraft and according to Paschen's law with a predefined margin.