Integrated Aircraft Power Utility System Fault Tolerance

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Solution Overview

Problem

Aircraft power systems face reliability challenges due to generator failures, leading to potential catastrophic consequences during flight, as they differ significantly from ground-based systems in DC and AC power frequencies and reliability requirements.

Innovation Solution

A novel integrated aircraft utility management and power distribution system with modular, fault-tolerant designs that combine DC power distribution and utility management, utilizing secondary power distribution units with redundant pathways and advanced electronic circuit breakers to ensure continuous power supply to critical systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional aircraft power systems are used, then the system can provide power generation and distribution, but the system lacks fault tolerance and reliability against generator failures

Engineering Contradiction:
Improvepower system reliabilityVSAvoidpower system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the primary power distribution function with secondary utility management function into a single integrated power utility system. The controller manages both power distribution and utility systems (air conditioning, lighting, entertainment) through a unified architecture, reducing overall system complexity while improving reliability through centralized fault management and cross-functional redundancy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system segments power distribution and utility management into modular functional units that can operate independently. The controller can isolate faults to specific segments (power generation, power distribution, or utility systems) while maintaining operation of non-affected segments, thereby improving fault tolerance without proportionally increasing overall system complexity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If separate primary and secondary power distribution systems are implemented, then power distribution coverage is improved, but system complexity and weight increase

Engineering Contradiction:
Improvepower distribution availabilityVSAvoidpower distribution system weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The integrated power utility system performs multiple functions through a single unified architecture. The controller manages both primary power distribution and secondary utility systems, eliminating the need for separate dedicated systems. This multi-functionality reduces weight while maintaining the reliability benefits of comprehensive power distribution coverage across all aircraft systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If comprehensive power distribution to all aircraft systems is provided, then system availability is improved, but the system becomes more complex and harder to manage

Engineering Contradiction:
Improvepower distribution adaptabilityVSAvoidpower distribution complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The integrated controller implements continuous monitoring and feedback mechanisms across all power distribution and utility systems. The controller receives status information from generators, power buses, and utility systems, automatically adjusting power distribution and utility operations to maintain optimal performance. This feedback-driven management simplifies control of the complex multi-functional system while ensuring comprehensive power availability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10689129B1Integrated electrical power and utilities management system
Publication Date: 2020.06.23 NEHMEH JODY
  • US10689129B1 patent drawing
  • US10689129B1 patent drawing
  • US10689129B1 patent drawing

AI summary

The present example provides aircraft integrated aircraft utility management and power distribution systems. Included are three exemplary implementations of aircraft power management systems (a DC power distribution system, a utility management system, and a combined system) that may utilize the like architecture, technologies, and components advantageously. A DC power distribution system can include two parts: primary DC power distribution and secondary DC power distribution systems. The utility management system integrates aircraft sub functions and utilities into one fault tolerant system. The systems described makes use of secondary power distribution units of a modularized design, including standard I/O modules, power modules, and aircraft computing modules.