Aircraft Propulsion Flow Diverters for Continued Operation After Failures

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Solution Overview

Problem

Existing aircraft propulsion systems lack flexibility and redundancy to handle component failures effectively, leading to potential system shutdowns and reduced operational efficiency.

Innovation Solution

Aircraft propulsion systems incorporating an engine assembly, interburner, turbocompressor, and flow control assembly with configurable diverter subassemblies and electrical components to manage airflow and power generation, enabling operation in various modes including failure scenarios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional aircraft propulsion systems are used, then the system structure is relatively simple, but the system lacks flexibility and redundancy to handle component failures, leading to potential system shutdowns

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The propulsion system is divided into independent functional modules: engine assembly, turbocompressor assembly, interburner, and flow control assembly. Each module can operate independently or in combination, allowing the system to maintain functionality even if one module fails. The flow control assembly with its diverter subassemblies segments the airflow paths, enabling selective operation of different components based on operational needs or failure conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow control assembly with configurable diverter subassemblies provides multi-functionality by being able to direct airflow to different locations depending on the operational mode. The same flow control assembly can support normal operation, failure scenarios, and various propulsion modes. The interburner can function as part of the engine assembly or independently with the turbocompressor, providing versatile operational capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the system includes redundant components and flow control mechanisms, then the ability to handle failures improves, but the device complexity increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flow control assembly incorporates dynamically configurable diverter subassemblies that can change their state based on operational requirements. The diverter subassemblies can be positioned in different configurations to direct airflow accordingly, allowing the system to adapt to varying operational modes and failure conditions without requiring separate physical systems for each scenario.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flow control assembly acts as an intermediary between the engine assembly and turbocompressor assembly, managing airflow distribution based on operational needs. The diverter subassemblies serve as intermediaries that can redirect airflow to different destinations, enabling the system to achieve operational flexibility without direct complex interconnections between all components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the engine exhaust is directed to the interburner for mixing and burning with fuel, then continued propulsion is enabled during failure scenarios, but additional flow control mechanisms are required

Engineering Contradiction:
Improvecontinued operation capabilityVSAvoidflow control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables continuous propulsion by directing engine exhaust to the interburner where it mixes with fuel and continues burning. This continuous combustion process allows the turbocompressor to keep running and generate power even when the main engine fails. The flow control assembly ensures this continuous airflow path is maintained through proper configuration of the diverter subassemblies.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system converts the potentially harmful exhaust gas into a useful resource by directing it to the interburner for further combustion. The exhaust gas that would normally be wasted is instead utilized as fuel for the interburner, enabling continued propulsion. This transforms what would be a loss into a beneficial energy source, enhancing system reliability without requiring external fuel storage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures continued propulsion and electrical power generation even in the event of engine, turbocompressor, or generator failures, enhancing system reliability and efficiency.

Implementation Method 1

The interburner is configured to mix and burn a gas from the interburner inlet with fuel to form a combustion gas

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

The at least one turbocompressor includes a turbine and a compressor. The turbine includes a turbine inlet and a turbine outlet

Methodology Applied
Scientific EffectTurbine: Turbine

Implementation Method 3

The compressor includes a compressor inlet and a compressor outlet

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20250269971A1Aircraft propulsion system and method for operating same
Publication Date: 2025.08.28 PRATT & WHITNEY CANADA CORP
  • US20250269971A1 patent drawing
  • US20250269971A1 patent drawing
  • US20250269971A1 patent drawing

AI summary

A propulsion system for an aircraft includes an engine assembly, an interburner, a turbocompressor, and a flow control assembly. The engine assembly includes an engine. The engine includes an air inlet, an exhaust outlet, and an engine output shaft. The interburner includes an interburner inlet and an interburner outlet. The turbocompressor assembly includes at least one turbocompressor. The at least one turbocompressor includes a turbine and a compressor. The turbine includes a turbine inlet and a turbine outlet. The compressor includes a compressor inlet and a compressor outlet. The flow control assembly includes an engine exhaust diverter subassembly and at least one compressor outlet diverter subassembly. The engine exhaust diverter subassembly is connected to exhaust outlet, the interburner inlet, and the turbine inlet. The at least one compressor outlet diverter subassembly is connected to the compressor outlet, the air inlet, and the interburner inlet.