Selective Power Distribution for Aircraft Propulsion

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Solution Overview

Problem

Current aircraft propulsion systems face challenges in efficiently distributing power between different rotors, particularly in transitioning between horizontal and vertical flight modes, requiring improved power management and propulsion control systems.

Innovation Solution

The proposed aircraft propulsion system includes a compressor section, turbine section, and flowpath with a turbine rotor, propulsor rotor, auxiliary turbine, and a geartrain, along with a control system that switches between modes to drive and brake the propulsor rotors, utilizing bleed gas and air turbines to optimize rotational speed and propulsion direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single turbine rotor drives multiple propulsor rotors directly, then the power distribution is simple, but the system cannot efficiently transition between horizontal and vertical flight modes

Engineering Contradiction:
Improveflight mode transition capabilityVSAvoidpower distribution system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power distribution system is segmented into multiple independent paths: a first path from the turbine rotor to a first propulsor rotor, and a second path from the turbine rotor to a second propulsor rotor. This segmentation allows independent control of each propulsor rotor, enabling efficient transition between horizontal and vertical flight modes by selectively activating different power paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Auxiliary turbines are introduced as intermediary devices between the main turbine rotor and the propulsor rotors. These auxiliary turbines can be selectively activated to provide additional power or control to specific propulsor rotors during mode transitions, facilitating smooth and efficient switching between flight configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If auxiliary turbines are added to enable mode transitions, then flight mode adaptability improves, but the size and power requirements of auxiliary turbines increase

Engineering Contradiction:
Improvemode transition capabilityVSAvoidauxiliary turbine power requirements
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The auxiliary turbines are designed to provide only the necessary power increment needed for mode transitions rather than full power continuously. By providing partial power only when needed during transitions, the system achieves mode adaptability while minimizing the size and power requirements of the auxiliary turbines compared to providing full power continuously.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system dynamically adjusts the operational parameters of auxiliary turbines based on flight mode requirements. The auxiliary turbines can vary their power output and rotational speed according to the specific transition needs, allowing efficient mode switching without requiring oversized turbines that would be needed for continuous full-power operation.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If brakes are used to stop propulsor rotors during mode transitions, then rotor control precision improves, but the power and size of brakes increase

Engineering Contradiction:
Improverotor control precisionVSAvoidbrake power requirements
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The brake system maintains continuous control capability throughout the mode transition process. By applying brakes continuously rather than intermittently, the system achieves precise rotor control during transitions while using lower average brake power, as the brakes are engaged only when needed for control rather than maintaining constant high-power braking.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The brakes are applied with sufficient force to achieve the required rotor control precision during transitions, but not excessive force that would require oversized brake components. The braking force is optimized to provide just enough control precision needed for mode transitions, minimizing the power and size requirements of the brake system.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient power distribution and transition between horizontal and vertical flight modes, enhancing propulsion efficiency and reducing the size and power requirements of auxiliary turbines and brakes, while maintaining rotor control and stability.

Implementation Method 1

The auxiliary turbine is configured to receive bleed gas from the flowpath and drive rotation of the propulsor rotor

Methodology Applied
Scientific EffectThermal energy conversion: Heat Engine

Implementation Method 2

The brake is configured to brake rotation of the propulsor rotor

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12129802B2Selective power distribution for an aircraft propulsion system
Publication Date: 2024.10.29 RTX CORP
  • US12129802B2 patent drawing
  • US12129802B2 patent drawing
  • US12129802B2 patent drawing

AI summary

An assembly is provided for an aircraft propulsion system. This assembly includes a compressor section, a combustor section, a turbine section and a flowpath extending sequentially through the compressor section, the combustor section and the turbine section. The assembly also includes a turbine rotor, a propulsor rotor and an auxiliary turbine. The turbine rotor is within the turbine section. The turbine rotor is configured to rotatably drive the propulsor rotor. The auxiliary turbine includes an auxiliary turbine rotor. The auxiliary turbine rotor is configured to rotatably drive the propulsor rotor with the turbine rotor. The auxiliary turbine is configured to receive bleed gas from the flowpath.