Aircraft Propulsion Redundancy via Segmented Counterrotating Propellers

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Solution Overview

Problem

Current VTOL aircraft face limitations such as weight imbalance due to single propellers, lack of lift from fixed wings, and vulnerability to power rotor malfunctions, which affect stability and safety during take-off, landing, and maneuverability.

Innovation Solution

The design incorporates a fuselage with fixed wings, multiple power generator systems with counterrotating propellers, and an amphibious landing gear system, distributing weight centrally for stability and providing redundancy, along with a modular structure for expandability and stealth capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single large propeller is mounted on top of the aircraft (traditional helicopter configuration), then the aircraft can achieve vertical take-off and landing capability, but the aircraft lacks stability and is vulnerable to malfunction

Engineering Contradiction:
Improvestability and safetyVSAvoidsingle propeller configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single large propeller is divided into multiple smaller propellers (at least three, preferably four) distributed around the fuselage. Each propeller is mounted on a separate boom or arm extending from the fuselage. This segmentation provides redundancy - if one propeller fails, the others can maintain flight stability and control.

Inventive Principle:
Principle #1Segmentation

2Force

If fixed wings are added to provide lift benefit, then the aircraft gains improved aerodynamic performance, but the aircraft weight increases

Engineering Contradiction:
Improvelift forceVSAvoidaircraft weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The fixed wings are made lightweight through optimized structural design and materials selection. The wing configuration is designed to provide sufficient lift during horizontal flight phases while minimizing weight addition. The wings can be folded or repositioned to reduce drag during vertical flight phases, optimizing the lift-to-weight ratio across different flight modes.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If powered rotors are mounted at the ends of fixed wings (tiltrotor configuration), then the aircraft achieves VTOL capability, but the aircraft becomes vulnerable to crash from power imbalance

Engineering Contradiction:
ImproveVTOL capabilityVSAvoidstability during operation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The propellers are positioned asymmetrically on booms extending from the fuselage rather than at the wing tips, creating a more stable center of gravity distribution. The boom structure provides structural support and positioning that maintains balance. The configuration allows independent control of each propeller's pitch and speed, enabling precise balance control even if one propeller experiences power variations or failure.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables stable vertical take-off and landing on land or water, increased payload capacity, and enhanced maneuverability, making the aircraft suitable for military, rescue, and firefighter missions while reducing noise and radar detectability.

Implementation Method 1

a plurality of propellers distributed around a fuselage of the aircraft... each of the at least three propellers independently pitch and speed controllable... capable of vertical take-off and landing

Methodology Applied
Scientific EffectAerodynamic lift: Aerofoil

Implementation Method 2

at least three of the propellers counterrotating

Methodology Applied
Scientific EffectTorque cancellation: Angular Momentum Conservation

Data Source

PatentUS12103697B2Aircraft
Publication Date: 2024.10.01 HELENG INC
  • US12103697B2 patent drawing
  • US12103697B2 patent drawing
  • US12103697B2 patent drawing

AI summary

An aircraft includes a fuselage having a top surface opposite a bottom surface, a front section, a center section, and a rear section. A first mounting rod and a second mounting rod are coupled to the top surface. The first mounting rod and the second mounting rod are single rods. A first and a second wing are coupled to the center section. A plurality of power generator systems are coupled to the first mounting rod or the second mounting rod. Each power generator system includes a power source, a first propeller and a second propeller. The power source is configured to drive the first propeller and the second propeller. The first propeller and the second propeller have an axis of rotation, and are pivotable between a first position and a second position. A shroud encloses the power generator system.