Aircraft Electric Propulsion Assembly With Split Vibration-Isolated Supports

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electric propulsion systems in aircraft face challenges with vibration propagation to sensitive components like fuel cells and hydrogen tanks, leading to increased mass and energy consumption due to vibration-damping designs.

Innovation Solution

Implementing two separate and independent supports for the electric propulsion system and electrical power source, with vibration-filtering attachments and joints to prevent vibration transmission, reducing the need for vibration-limiting designs and minimizing mass and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single support structure is used to hold both the electric propulsion system and the electrical energy source, then the structural complexity is reduced, but vibration propagation increases causing higher mass requirements and energy consumption

Engineering Contradiction:
Improvesupport structure complexityVSAvoidenergy consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The support structure is divided into two distinct and dissociated supports: a first support for the electric propulsion system and a second support for the electrical energy source. This segmentation isolates vibration sources from sensitive components, eliminating the need for complex vibration-dampening designs while reducing overall mass and energy consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electric propulsion system is extracted from the single support structure and mounted on a separate first support. This extraction removes the primary vibration source from the support structure holding the electrical energy source, allowing for simpler, lighter support designs that do not require extensive vibration mitigation features.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If vibration-dampening designs are implemented in the support structure, then vibration propagation is limited, but the mass and bulk of the propulsion assembly increase

Engineering Contradiction:
Improvevibration propagationVSAvoidpropulsion assembly mass
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

By segmenting the support structure into two separate supports, the patent eliminates the need for complex vibration-dampening features within a single structure. The first support can be optimized for the electric propulsion system while the second support is optimized for the electrical energy source, both being simpler and lighter than a unified vibration-dampening structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The attachment systems act as intermediaries between the supports and the aircraft support structure. These attachments can include damping or anti-vibration elements that filter vibrations in multiple directions, providing vibration isolation without requiring the supports themselves to be massive or complex.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a single support structure is used, then manufacturing is simplified, but vibration sensitivity of fuel cells requires complex damping designs

Engineering Contradiction:
Improvesupport structure manufacturingVSAvoidvibration filtering design
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The support structure is segmented into two independent supports, each with its own attachment system. This segmentation allows each support to be manufactured as a simpler, lighter component without requiring integrated vibration-dampening features, while the attachments provide the necessary vibration filtering for the sensitive fuel cells.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vibration filtering function is extracted from the support structure itself and transferred to the attachment systems. This allows the supports to be manufactured as simple, lightweight structures, while the attachments incorporate damping or anti-vibration elements that protect the fuel cells without adding mass to the supports.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively isolates the electrical power source from propulsion vibrations, reducing the overall mass and size of the propulsion system while maintaining efficient operation.

Implementation Method 1

at least one element among the first attachment and the second attachment comprises damping or anti-vibration elements for filtering vibrations in the first, second and third directions

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

at least one first element among the first attachment and the second attachment, comprises at least one pivoting connection or one linear connection for filtering the vibrations according to at least one first orientation

Methodology Applied
Scientific EffectMechanical vibration filtering: Vibration

Data Source

PatentEP4299445B1Electric propulsion assembly comprising at least two independent supports, aircraft comprising at least one such electric propulsion assembly
Publication Date: 2026.05.06 AIRBUS OPERATIONS (SAS)
  • EP4299445B1 patent drawingFigure 1~3
  • EP4299445B1 patent drawingFigure 4~6

AI summary

The invention relates to an aircraft propulsion assembly comprising at least one first support (62) that supports an electric propulsion system (46), at least one first attachment (64) configured to connect the first support (62) and a support structure (42) of an aircraft, at least one second support (68), separate from and independent of the first support (62), supporting an electrical power source (50) configured to supply electrical power to the electric propulsion system (46), and at least one second attachment (70) configured to connect the second support (68) and the support structure (42). The invention also relates to an aircraft comprising at least one such propulsion assembly. Since the second support (68) is separate from and independent of the first support (62), the vibrations generated by the electric propulsion system (46) are not transmitted to the electrical power source (50).