Aircraft Rectifier Unit With Shunt APF for Harmonic Mitigation

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Solution Overview

Problem

Aircraft electrical power systems face challenges in reducing harmonic distortion during AC to DC power conversion, particularly with the use of autotransformer-based multipulse converters, which add weight and cost while struggling to meet stringent power quality standards with varying fundamental frequencies.

Innovation Solution

A shunt active power filter (APF) is introduced in parallel with a single 6-pulse rectifier cell, utilizing an adaptive control algorithm and Schur lattice filters to compensate for harmonic currents, eliminating the need for autotransformers and interphase transformers, thereby reducing the rectifier unit's weight and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If direct rectification of 3-phase AC power is used, then the conversion is simple and straightforward, but unacceptable levels of current distortion or harmonics are created

Engineering Contradiction:
Improverectifier structureVSAvoidharmonic distortion
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the rectification process into multiple 6-pulse rectifier cells (typically three cells for an 18-pulse converter) that process different phase-shifted AC inputs separately and combine their outputs. This segmentation allows each cell to perform simple rectification while the combination achieves low harmonic distortion, resolving the contradiction between simplicity and harmonic reduction.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If autotransformer-based multipulse converters are used, then harmonic distortion is reduced, but considerable weight and cost are added to the aircraft system

Engineering Contradiction:
Improveharmonic distortionVSAvoidrectifier unit weight
Core Design Contradiction:
Object-generated harmful factorsVSWeight of moving object

Solution Approach 1:

The patent extracts and removes the heavy autotransformer component from the multipulse converter system while retaining the essential functionality of phase-shifting and harmonic reduction through an alternative configuration of smaller transformers and rectifier cells. This extraction eliminates the primary source of weight while maintaining the harmonic mitigation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-generated harmful factors

If ATRU is used to perform phase shifting, then harmonic distortion is reduced, but the device complexity and part count increase

Engineering Contradiction:
Improveharmonic distortionVSAvoidconverter structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the phase-shifting function and rectification function into an integrated configuration where multiple 6-pulse rectifier cells are directly connected to phase-shifted AC sources. This merging eliminates the need for separate ATRU components and their associated control systems, reducing overall device complexity while maintaining harmonic reduction performance.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If fundamental frequency varies over wide range, then adaptability is improved, but power quality issues become more difficult to address

Engineering Contradiction:
Improvefrequency rangeVSAvoidpower quality
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a control system that dynamically adjusts the switching frequencies of the rectifier cells and the active power filter based on the varying fundamental frequency. This dynamic adaptation ensures that the system maintains optimal harmonic cancellation and power quality performance across the entire operating frequency range, from 350 Hz to 800 Hz.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates harmonic distortion, meets aerospace power quality standards, and provides redundancy, ensuring reliable power delivery with reduced weight and size compared to traditional systems, while maintaining or improving power quality across a wide frequency range.

Implementation Method 1

a shunt active power filter (APF) is introduced in parallel with a single 6-pulse rectifier cell, utilizing an adaptive control algorithm and Schur lattice filters to compensate for harmonic currents

Methodology Applied
Scientific EffectActive Power Filtering:

Implementation Method 2

utilizing an adaptive control algorithm and Schur lattice filters to compensate for harmonic currents

Methodology Applied
Scientific EffectSchur lattice filter: Filter (electronic)

Data Source

PatentEP3200330B1Reduced harmonics drawn by a rectifier unit in an aircraft electrical powering system
Publication Date: 2024.12.25 HAMILTON SUNDSTRAND CORP
  • EP3200330B1 patent drawingFigure 1
  • EP3200330B1 patent drawingFigure 2
  • EP3200330B1 patent drawingFigure 3

AI summary

A power converter unit comprising a rectifier arranged to receive AC input from a variable or fixed frequency AC power source and an active power filter with an adaptive control algorithm connected as a shunt between the AC input and the rectifier.