Aircraft Replacement System for Inerting Air Supply

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Solution Overview

Problem

Current aircraft air conditioning systems require high engine pressures for cabin pressurization and cooling, leading to inefficient fuel burn, and the inerting system faces energy deficiencies when using low-pressure engine bleeds.

Innovation Solution

An environmental control system utilizing a medium bled from a low-pressure engine location, split into parallel flows through multiple heat exchangers to minimize pressure drop and energy requirements, with a replacement system treating the medium for the inerting system to maintain adequate pressure and energy supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If high-pressure engine bleed air is used for cabin pressurization and cooling, then adequate pressure and cooling capacity are achieved, but engine fuel burn increases

Engineering Contradiction:
Improvecabin cooling capacityVSAvoidengine fuel burn
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent divides the air conditioning load into two separate systems: a high-pressure system for cooling and a low-pressure system for pressurization. The cooling system uses high-pressure bleed air routed through heat exchangers, while the pressurization system uses low-pressure bleed air, thereby segmenting the functions to optimize fuel efficiency while maintaining adequate cooling capacity.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If low-pressure engine bleed air is used for inerting system, then engine fuel burn efficiency improves, but energy supply to inerting system becomes inadequate

Engineering Contradiction:
Improveengine fuel burn efficiencyVSAvoidenergy supply to inerting system
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent introduces a replacement air source as an intermediary to supply the inerting system. Instead of relying directly on low-pressure bleed air which lacks sufficient energy, the system uses replacement air from a different source (such as recirculated cabin air or external air) that can provide adequate pressure and energy to the inerting system while the aircraft operates with improved fuel efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stress or pressure

If high-pressure bleed air is used for cabin pressurization, then adequate pressurization is achieved, but system efficiency decreases

Engineering Contradiction:
Improvecabin pressurization pressureVSAvoidsystem efficiency
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The patent segments the pressurization function from the cooling function, allowing the pressurization system to operate independently using low-pressure bleed air. This eliminates the energy loss associated with using high-pressure air solely for pressurization, as the high-pressure air is reserved only for cooling where it is thermodynamically most effective.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces engine fuel burn and ensures efficient cabin pressurization and cooling while maintaining an adequate energy supply for the inerting system, enhancing overall system efficiency and performance.

Implementation Method 1

an environmental control system with a plurality of heat exchangers and a medium flowing through the plurality of heat exchangers

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

the medium is bled from a low-pressure location of an engine through the plurality of heat exchangers in parallel into a chamber

Methodology Applied
Scientific EffectPressure drop reduction through parallel flow: Pressure Drop

Data Source

PatentEP3064434B1Aircraft having replacement system providing replacement air to an inerting system
Publication Date: 2018.07.25 HAMILTON SUNDSTRAND CORP
  • EP3064434B1 patent drawingFigure 1
  • EP3064434B1 patent drawingFigure 2
  • EP3064434B1 patent drawingFigure 3

AI summary

A replacement system (500, 600) for replacing a bleed medium flowing to an inerting system (103), comprising a shaft (449), a compressor (442) configured to compress a chamber medium, a turbine (445) configured to drive the compressor (442) via the shaft (449), and a heat exchanger (440) configured to reduce a temperature of the chamber medium. A treated medium is produced from the chamber medium by compressing the chamber medium via the compressor (442) and cooling the chamber medium via the heat exchanger (440). The treated medium replaces a bleed medium flowing from an environmental control system (100) to an inerting system (103).