Aircraft Sensor System Dynamic Thresholds

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Solution Overview

Problem

Current aircraft propulsion system temperature monitoring systems often miss high heat, overheat, or fire conditions due to averaging temperature measurements, making it difficult to troubleshoot and lack the ability to adjust alarm thresholds for changing operational conditions.

Innovation Solution

An integrated sensor system with multiple sensors that adjust data based on operational data to determine if the monitored structure is in an alarm condition, allowing for different alarm thresholds for various locations and enabling precise temperature monitoring through thermocouples and anemometers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If linear thermal devices are used to monitor propulsion system temperature, then the monitoring coverage area is increased, but the measurement precision deteriorates due to averaging out of temperatures along the sensor length

Engineering Contradiction:
Improvemonitoring coverage areaVSAvoidtemperature measurement precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent divides the propulsion system into multiple discrete monitoring zones, each equipped with its own thermal device. This segmentation allows each sensor to measure temperature at a specific location without averaging effects, while collectively covering the entire propulsion system area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from using single long linear thermal devices to using multiple discrete thermal devices arranged in a spatial distribution pattern. This dimensional reorganization maintains comprehensive coverage while eliminating the averaging problem inherent in linear sensors.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If multiple discrete sensors are deployed to improve temperature measurement precision, then the device complexity increases

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a modular sensor system where identical thermal devices can be deployed across multiple zones. Each sensor performs the same function, and the system uses standardized data processing algorithms, reducing overall complexity despite the increased number of components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent adjusts monitoring parameters such as alarm thresholds and expected values based on operational conditions (thrust, ambient temperature). This dynamic parameter adjustment allows the system to adapt to changing conditions without requiring complex hardware modifications.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If fixed alarm thresholds are used for temperature monitoring, then the ease of operation is improved, but the adaptability deteriorates when operational conditions change

Engineering Contradiction:
Improvealarm threshold managementVSAvoidoperational condition adaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic alarm thresholds that automatically adjust based on operational parameters such as thrust level and ambient temperature. This allows the system to adapt to changing conditions without manual intervention, maintaining both ease of operation and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors operational conditions and uses this feedback to adjust alarm thresholds and expected values in real-time. This closed-loop approach ensures the monitoring system remains adaptive to changing operational environments while requiring minimal user input.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides more accurate and detailed temperature monitoring, enabling early detection of potential failures and allowing for predictive maintenance, improving troubleshooting and fleet management.

Implementation Method 1

The sensors can include a number of thermocouples distributed throughout an aircraft engine or other structure to be monitored

Methodology Applied
Scientific EffectThermocouple: Seebeck Effect

Implementation Method 2

The sensors can include a number of anemometers distributed throughout an aircraft engine or other structure to be monitored

Methodology Applied
Scientific EffectAnemometer: Sonic Anemometer

Data Source

PatentEP2573367B1Sensor system
Publication Date: 2019.11.06 THE BOEING CO
  • EP2573367B1 patent drawingFigure 1
  • EP2573367B1 patent drawingFigure 2
  • EP2573367B1 patent drawingFigure 3

AI summary

Concepts and technologies are disclosed herein for a sensor system for detecting, characterizing, monitoring, and analyzing data. According to some embodiments disclosed herein, a monitoring system is configured to obtain data from a sensor system. The sensor system includes two or more sensors and can indicate an operating state detected at a monitored structure by the sensors. The monitoring system also obtains operational data including a threshold value for the sensors and an expected value for the sensors. The monitoring system is configured to adjust the thresholds based, at least partially, upon the operational data to obtain an adjusted threshold value, and to compare the data value to the adjusted threshold. The monitoring system can determine if the monitored structure is operating in an alarm condition.