Aircraft Stall Warning Device Using Pressure Differential

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Solution Overview

Problem

Existing stall warning systems for aircraft are inadequate, particularly in small and experimental planes, as they often require structural modifications, are costly, or unreliable, and fail to provide timely warnings for impending stalls and other dangerous aerodynamic events like spins and overspeed conditions.

Innovation Solution

A compact, lightweight, and inexpensive warning device that uses static and pitot pressure inputs to detect changes in angle of attack, employing a sensitive mass suspended by dynamic pressure, which triggers a warning when the angle approaches the stall point, and incorporates inertial sensors and a microprocessor for enhanced warning and recovery directives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional stall warning device is installed in small or experimental aircraft, then stall detection capability is provided, but structural modifications are required and cost increases

Engineering Contradiction:
Improvestall detection capabilityVSAvoidstructural modifications required
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The device uses the aircraft's existing pitot and static pressure sources, which are already present in all aircraft, to function as a stall warning system. By making the system universal and adaptable to existing aircraft infrastructure, the need for structural modifications is eliminated while maintaining stall detection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention introduces a microprocessor-based evaluation system that acts as an intermediary between the existing pressure sources and the warning output. This intermediary processes data from the pitot and static pressures to determine angle of attack and trigger warnings, eliminating the need for direct mechanical integration with the aircraft structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple sensors and computers are employed to warn of impending stall, then warning accuracy is improved, but device complexity and cost increase

Engineering Contradiction:
Improvewarning accuracyVSAvoidnumber of sensors and computers
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the aircraft's existing pitot and static pressure sources, which are already present in all aircraft, to function as a stall warning system. By making the system universal and adaptable to existing aircraft infrastructure, the need for structural modifications is eliminated while maintaining stall detection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention replaces complex mechanical sensor assemblies with a microprocessor-based electronic system that processes data from simple pressure sources. This substitution reduces mechanical complexity while maintaining or improving measurement precision through computational analysis of pressure differential data.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If a stall warning device is added to existing aircraft, then safety is improved, but weight and installation complexity increase

Engineering Contradiction:
ImprovesafetyVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention extracts the stall warning function from a separate physical sensor assembly and integrates it into the existing aircraft pressure system. By taking out the essential warning function and separating it from complex mechanical structures, the system achieves safety improvement with minimal weight addition.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the aircraft's own existing pressure sources (pitot and static) to provide stall warning functionality. This self-service approach allows the aircraft to warn itself of stall conditions using its own operational parameters, eliminating the need for additional heavy sensor assemblies while maintaining safety.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If angle of attack is measured directly near the wing leading edge, then stall detection precision is improved, but device vulnerability to damage increases

Engineering Contradiction:
Improveangle of attack measurement precisionVSAvoiddevice vulnerability to damage
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention uses the aircraft's existing pitot and static pressure sources as intermediaries to indirectly measure angle of attack. Instead of placing sensors directly on the wing where they are vulnerable, the system uses the pressure differential created by the aircraft's flight conditions to infer angle of attack, thereby eliminating vulnerability while maintaining measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention replaces direct mechanical angle of attack sensors with an electronic system that processes pressure differential data from the pitot and static sources. This substitution eliminates the need for physical sensors in vulnerable locations while maintaining measurement precision through computational analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides timely and accurate warnings for stalls, spins, and other dangerous conditions, allowing pilots to take corrective action, while being easily installable without structural modifications and adaptable to various aircraft configurations.

Implementation Method 1

a sensitive mass suspended by dynamic pressure, which triggers a warning when the angle approaches the stall point

Methodology Applied
Scientific EffectDynamic pressure: Pressure Gradient

Implementation Method 2

uses static and pitot pressure inputs to detect changes in angle of attack

Methodology Applied
Scientific EffectPressure measurement: Pressure Gradient

Data Source

PatentUS10308370B2Unusual state alarm and recovery director
Publication Date: 2019.06.04 HINKS WILLIAM L
  • US10308370B2 patent drawing
  • US10308370B2 patent drawing
  • US10308370B2 patent drawing

AI summary

An inexpensive stall warning device for the instrument panel of an airplane or glider operates on the principle of balancing dynamic pressure against normal acceleration forces. It requires only static and pitot pressure inputs and electric power and employs a differential pressure transducer, MEMS rate gyros and accelerometers. These sensors will be monitored by a microprocessor to derive the aerodynamic states of the aircraft, thereupon issuing explicit display and vocal announcements to a pilot to prevent or guide recovery from a stall or spin state as well as overspeed or spiral dive.