Aircraft Supply System Decoupling Water and Oxygen Production

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Solution Overview

Problem

Current aircraft systems face challenges in providing independent emergency power, fire suppression, and potable water, particularly in 'total engine flame out' situations, as they are interdependent with oxygen depletion and electric power demand, and require alternatives to Halon for fire extinguishing.

Innovation Solution

A supply system comprising a catalytic converter, hydrogen and air supply means, and a control unit that independently generates oxygen depleted air and water, decoupling the demand for electric power, water, and oxygen depletion, using a catalyst to reduce process temperature and integrate with fuel cells for simultaneous power and water production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If fuel cells are used to generate water and electric power, then water production is achieved, but oxygen depletion is directly coupled with electric power demand

Engineering Contradiction:
Improvewater productionVSAvoidcoupling between water production and oxygen depletion
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The system divides the water generation function from the electric power generation function. Water is produced through a catalytic converter that combines hydrogen and oxygen without generating electricity, while electric power is generated separately through fuel cells. This segmentation allows independent control of water production and oxygen depletion, resolving the coupling problem.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catalytic converter serves multiple functions: it produces water for potable water systems and simultaneously generates oxygen-depleted air for fire suppression systems. This multi-functionality eliminates the need for separate systems while providing independent control over water production and oxygen depletion levels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If Halon fire extinguishers are used, then fire suppression is effective, but adverse effects on the ozone layer occur

Engineering Contradiction:
Improvefire suppression effectivenessVSAvoidozone layer damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system generates oxygen-depleted air by combining hydrogen and oxygen in a catalytic converter, creating an inert atmosphere suitable for fire suppression. This inert gas displaces oxygen in cargo compartments, preventing fire propagation without using ozone-depleting substances like Halon.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Power

If ram air turbines are used for emergency power, then sufficient power is provided, but the system becomes critical during landing phase

Engineering Contradiction:
Improveemergency power outputVSAvoidpower supply during landing
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system uses hydrogen stored on board the aircraft as a self-contained power source that does not depend on external air flow. The hydrogen can be combusted in fuel cells or catalytic converters to generate electricity and heat independently of aircraft speed or air intake conditions, ensuring reliable power during landing and ground operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively provides oxygen depleted air and water independently of electric power demand, reducing the weight and complexity of aircraft systems while enabling efficient fire suppression and emergency power generation.

Implementation Method 1

The converter comprises a catalyst, i.e. a chemical substance that increases the rate of the intended chemical reaction without being consumed. In particular, the catalyst of the catalytic converter allows to lower the process temperature

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

The fuel cell is adapted for producing water and electric energy through conducting a fuel cell process under consumption of hydrogen from the at least one hydrogen supply means and oxygen

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Implementation Method 3

If the remaining oxygen content in the cathode air is reduced to approximately 12%, this oxygen depleted air is usable for suppressing fire in case of a fire event on board

Methodology Applied
Scientific EffectOxygen depletion through electrochemical consumption: Fuel Cell

Data Source

PatentUS10632333B2Supply system and method for providing electric energy, oxygen depleted air and water as well and aircraft having such a supply system
Publication Date: 2020.04.28 AIRBUS OPERATIONS GMBH
  • US10632333B2 patent drawing
  • US10632333B2 patent drawing
  • US10632333B2 patent drawing

AI summary

A supply system for providing at least oxygen depleted air and water in a vehicle includes a catalytic converter, at least one hydrogen supply means, at least one air supply means, at least one outlet for oxygen depleted air, and a control unit coupled with the catalytic converter. The catalytic converter is couplable with the hydrogen supply means and is adapted for producing water under consumption of hydrogen from the at least one hydrogen supply means and oxygen. The catalytic converter is further couplable with the at least one air supply means for additionally producing oxygen depleted air. Further, the control unit is adapted for selectively operating the catalytic converter based on a demand of water and oxygen depleted air.