Aircraft Thrust Reverser Adhesion Control System

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Solution Overview

Problem

The thrust reverser system in aircraft with turbojet engines faces high mechanical stress and increased fuel consumption and wear due to its activation at high engine speeds during landing, particularly in emergency situations, which affects its service life and safety.

Innovation Solution

A control method and system that estimates wheel adhesion and automatically activates or modulates the thrust reverser system based on detected slip rates, reducing pilot reaction time and limiting motor load, thereby reducing fuel consumption and wear without compromising safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thrust reverser system is activated at high engine speeds during landing, then the braking capability is improved, but the mechanical stress on the system increases and service life decreases

Engineering Contradiction:
Improvebraking capabilityVSAvoidmechanical stress on thrust reverser
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The system dynamically adjusts the engine speed parameter before activating the thrust reverser. By reducing engine speed to a predetermined range (e.g., 50-70% of maximum) prior to thrust reverser deployment, the mechanical stress on the system is significantly reduced while maintaining effective braking capability when needed.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the thrust reverser system is frequently activated, then the braking performance is enhanced, but the fuel consumption and motor wear increase

Engineering Contradiction:
Improvebraking performanceVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control system continuously monitors wheel adhesion conditions, slip rates, and braking performance through sensors and feedback loops. This enables intelligent decision-making about when to activate the thrust reverser, activating it only when adhesion is insufficient and braking performance requires enhancement, thereby avoiding unnecessary fuel consumption and motor wear.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of continuously operating the thrust reverser or using it at maximum capacity, the system applies partial action by selectively activating it only when adhesion conditions require it. This moderate, condition-based approach maintains braking performance while significantly reducing overall fuel consumption and motor wear compared to continuous or excessive use.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If the pilot manually monitors and operates the braking system, then the control precision is maintained, but the reaction time to unexpected events increases

Engineering Contradiction:
Improvebraking control precisionVSAvoidreaction time to unexpected events
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The braking system incorporates automatic monitoring and control functions that operate independently of pilot intervention. Sensors continuously detect wheel adhesion, slip rates, and braking conditions, with the control system automatically adjusting thrust reverser activation and braking force. This self-service capability maintains precise braking control while eliminating pilot reaction time delays, as the system responds immediately to unexpected events.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual pilot mechanical control with automated electronic sensing and control mechanisms. Electronic sensors and control units substitute for pilot monitoring and manual操作的, providing both the precision of electronic measurement and the instantaneous response time of automated systems, thereby resolving the contradiction between control precision and reaction time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances safety by reducing reaction time to unexpected events, decreases fuel consumption, and minimizes motor wear by selectively activating the thrust reverser only when necessary, ensuring effective braking while preserving the thrust reverser for emergency cases.

Implementation Method 1

The role of a thrust reverser is, during landing, to improve the braking capability of the aircraft by redirecting forwards at least one part of the thrust generated by the turbojet engine. In this phase, the thrust reverser directs forwardly at least one portion of the ejection flow of the turbojet engine, thereby generating a counter-thrust

Methodology Applied
Scientific EffectThrust reversal: Reaction (physics)

Implementation Method 2

The aircraft braking systems include braking actuators (hydraulic or electromechanical), controlled to apply a braking torque to the wheels of the aircraft aiming to slow it down

Methodology Applied
Scientific EffectFriction braking: Friction

Implementation Method 3

each braked wheel is equipped with a rotation speed sensor, the data measured by these sensors allow detecting the slip of one or more wheel(s)

Methodology Applied
Scientific EffectRotation speed sensing:

Data Source

PatentUS10266162B2Method and system for controlling the braking of an aircraft equipped with a thrust-reversal system
Publication Date: 2019.04.23 SAFRAN LANDING SYSTEMS
  • US10266162B2 patent drawing
  • US10266162B2 patent drawing
  • US10266162B2 patent drawing

AI summary

The present disclosure relates to a method of controlling the braking of an aircraft equipped with a landing gear bearing braked wheels, the aircraft being propelled by jet engines and equipped with a thrust reversal system, the method involving the steps of estimating the grip/adhesion of the braked wheels and activating the thrust-reversal system or modulating the reverse-thrust generated by the thrust-reversal system if this system is already activated, based on the estimated grip/adhesion.