Aircraft Window Retention Clip Seal Compression

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Solution Overview

Problem

Aircraft windows with pressurized cabins face challenges such as reduced seal compression due to unsupported sidewall panels, moisture buildup, and a time-consuming installation process without audible feedback on proper seal seating.

Innovation Solution

The window assembly features snap-fit interlocking retention clips and receptacles that enhance seal compression and provide an audible signal during installation, ensuring a tight seal and reducing moisture buildup within the window cavity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If frictional fit and spring clips are used to assemble the window, then the window can be installed, but the installation process is time consuming and provides no audible indication of proper seal seating

Engineering Contradiction:
Improveinstallation speedVSAvoidinstallation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the frictional fit and spring clip mechanical assembly system with a snap-fit mechanical system. The retention clip features a snap-fit engagement mechanism that provides audible feedback when properly seated, eliminating the time-consuming frictional fit process while maintaining secure attachment. The snap-fit design inherently provides installation verification through audible confirmation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The retention clip incorporates an audible feedback mechanism through its snap-fit engagement design. When the retention clip is properly installed, it produces an audible snap sound that confirms correct seating and compression of the seal, providing immediate installation verification without requiring additional tools or procedures.

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If sidewall panels are not supported locally around the perimeter, then installation is simpler, but seal compression is reduced compromising the seal

Engineering Contradiction:
Improveinstallation simplicityVSAvoidseal compression
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the seal compression function into two independent components: the retention clip provides mechanical compression force, while the sidewall panel provides structural support. This segmentation allows the seal compression to be reliably maintained by the retention clip alone, eliminating the requirement for locally supported sidewall panels and simplifying installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention clip is designed to self-generate the necessary compression force on the seal through its snap-fit engagement mechanism. The elastic deformation of the retention clip during installation automatically applies the required compressive force to the seal, making the system self-sufficient and independent of external sidewall panel support structures.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the window assembly uses the prior seal compression method, then installation is simpler, but moisture buildup occurs in the window cavity

Engineering Contradiction:
Improveinstallation easeVSAvoidmoisture buildup
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent changes the compression parameter by using the elastic properties of the retention clip material and its snap-fit geometry to generate optimized compressive force. This parameter change ensures sufficient seal compression to prevent moisture infiltration while maintaining installation simplicity through the snap-fit mechanism's inherent ease of operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies installation, increases seal compression for airtight integrity, and reduces condensation and frost buildup, enhancing the overall performance and reliability of aircraft windows.

Implementation Method 1

A retention clip (38) is bonded to an opposite side of the seal (24) relative to the structural window (26). The retention clip may be installed by snapping the retention clip into a receptacle (34) mounted on the window frame (30). These and other embodiments may increase compression of the seal against the structural window to form a substantially air tight seal around the window cavity.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The window construction includes snap fit, interlocking retention clips and receptacles that may reduce installation time and provide the installer with an audible signal when the window assembly has been properly installed.

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Data Source

PatentEP3395673B1Aircraft window and installation method
Publication Date: 2020.11.25 THE BOEING CO
  • EP3395673B1 patent drawingFigure 1
  • EP3395673B1 patent drawingFigure 2
  • EP3395673B1 patent drawingFigure 3

AI summary

An aircraft window has an inner window assembly retained on an outer window assembly by a plurality of interlocking clips and receptacles positioned around the perimeter of the window. The interlocking clips and receptacles produce a retention force that compresses a seal against an outer structural the window to seal an internal cavity between the inner and outer window assemblies.