Aircraft Windshield Heating System Power Management

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Solution Overview

Problem

Conventional aircraft windshield heating systems require significant power, especially during emergency operations, leading to larger, heavier, and more costly emergency power systems that reduce usable space and fuel efficiency.

Innovation Solution

An aircraft windshield heating system with a first heating element for the main portion of the windshield and a second heating element for a reduced portion, powered by a primary supply during normal operations and a backup supply during emergencies, managed by a power bus controller to optimize power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heating elements extend across the entire windshield, then clear visibility is provided in all conditions, but power consumption increases significantly

Engineering Contradiction:
Improvevisibility reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The windshield heating system is divided into two separate heating elements: a first heating element for the main portion of the windshield and a second heating element for a reduced portion. This segmentation allows selective operation based on power availability, enabling the system to maintain visibility reliability while reducing overall power consumption by activating only the necessary heating zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements partial heating action by providing a second heating element that heats only a reduced portion of the windshield. During emergency power operations, this partial heating approach maintains sufficient visibility in critical areas without requiring full windshield heating, thereby significantly reducing power consumption while preserving essential visibility reliability.

Inventive Principle:
Principle #16Partial or excessive action

2Power

If high power is provided to heat the entire windshield, then heating effectiveness is improved, but emergency power system size increases

Engineering Contradiction:
Improveheating powerVSAvoidemergency power system size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The heating system is segmented into two independent heating elements with different power requirements. The second heating element for the reduced portion requires significantly less power than a full windshield heating system. This segmentation allows the emergency power system to be sized for lower power output while still providing effective heating in critical visibility areas, thereby reducing emergency power system volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies different heating strategies to different portions of the windshield. The second heating element provides concentrated heating to a reduced portion that is critical for flight crew visibility during emergency operations. This local quality approach ensures effective heating where most needed while minimizing total power requirements, allowing for a more compact emergency power system.

Inventive Principle:
Principle #3Local quality

3Reliability

If full windshield heating is used during emergency operations, then visibility is maintained, but aircraft weight increases

Engineering Contradiction:
Improvevisibility reliabilityVSAvoidaircraft weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The heating system is divided into a first heating element for the main portion and a second heating element for a reduced portion. During emergency operations, only the second heating element needs to be fully operational, requiring less total heating capacity. This segmentation reduces the weight of emergency power system components (batteries, generators, cooling systems) while maintaining visibility reliability in critical areas through the second heating element.

Inventive Principle:
Principle #1Segmentation

4Power

If large emergency power systems are installed, then power availability is improved, but usable space in the aircraft decreases

Engineering Contradiction:
Improvepower availabilityVSAvoidusable space
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The heating system is segmented into two heating elements with different power demands. The second heating element for the reduced portion requires significantly less power than full windshield heating. This segmentation allows the emergency power system to be designed with lower capacity components, reducing the volume occupied by batteries, generators, and associated equipment, thereby preserving more usable space in the aircraft while maintaining sufficient power availability for emergency operations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides clear visibility for flight crews during emergencies while significantly reducing power consumption, thus minimizing the size, weight, and cost of emergency power systems and improving fuel efficiency.

Implementation Method 1

a first heating element... thermally coupled with the main portion of the windshield

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The first heating element is thermally coupled with the main portion of the windshield

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a second heating element... thermally coupled with the reduced portion of the windshield

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

The second heating element is thermally coupled with the reduced portion of the windshield

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10351248B2Aircraft and aircraft windshield heating systems
Publication Date: 2019.07.16 GULFSTREAM AEROSPACE CORP
  • US10351248B2 patent drawing
  • US10351248B2 patent drawing
  • US10351248B2 patent drawing

AI summary

Aircraft and aircraft windshield heating systems are provided. An aircraft windshield heating system includes a windshield, first and second heating elements, and a power bus controller. The windshield has a main portion and a reduced portion, the first and second heating elements are thermally coupled with the main portion and the reduced portion, respectively. The power bus controller is operatively coupled with the first heating element and the second heating element and is configured for coupling to a primary power supply and a backup power supply. The power bus controller is configured to determine when the primary power supply is available, to direct power from the primary power supply to the first heating element when the primary power supply is available, and to direct power from the backup power supply to the second heating element when the primary power supply is not available.