Aircraft Wing Flap Support Beam for Lower Drag

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Solution Overview

Problem

Existing aircraft wings with support elements require fairings to guide flaps, which increase drag due to their external placement and complexity.

Innovation Solution

Employing an elongate support beam with guide bearings, such as roller bearings, to movably connect the flap to the main wing, minimizing the need for fairings and optimizing the wing's aerodynamic profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a support element in the form of a carriage rolling or sliding along a rail is used, then the flap can be moved between retracted and extended positions, but the rail extends outside of the main wing contour and requires a fairing that increases drag

Engineering Contradiction:
Improveflap movementVSAvoiddrag
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the support element from the conventional carriage-rail configuration and replaces it with a support beam that is integrated into the wing structure. The support beam is mounted within the wing contour, eliminating the need for external fairings and reducing drag while still enabling flap movement between retracted and extended positions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the spatial arrangement by positioning the support beam longitudinally within the wing rather than using an external rail. The support beam extends from the trailing edge toward the leading edge, utilizing the internal space of the wing structure to guide flap movement without protruding externally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a rotating arm mounted outside the main wing contour is used, then the flap can be moved between retracted and extended positions, but a fairing is required which increases drag

Engineering Contradiction:
Improveflap movementVSAvoiddrag
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention removes the external rotating arm and its associated fairing by integrating the support function directly into the wing structure through the support beam. The support beam is positioned within the wing contour, eliminating the need for external fairings that increase drag.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a fairing is used to cover the support element, then the structure is protected and guided, but the fairing increases drag and complicates the wing structure

Engineering Contradiction:
Improvesupport element guidanceVSAvoiddrag
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention merges the support element with the wing structure by integrating the support beam within the wing contour. This integration eliminates the need for separate fairings, as the support beam itself is positioned within the aerodynamic profile of the wing, thereby reducing drag while maintaining structural guidance.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If a fairing is used to cover the support element, then the structure is protected and guided, but the fairing increases weight

Engineering Contradiction:
Improvesupport element guidanceVSAvoidwing weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention combines the support function with the existing wing structure by positioning the support beam within the wing contour. This eliminates the need for additional fairing structures, thereby reducing the overall weight of the wing assembly while maintaining reliable support element guidance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces drag and simplifies the wing's structure by eliminating or minimizing fairings, enhancing efficiency and reducing weight.

Implementation Method 1

The guide bearing comprises a roller bearing including at least a first roller unit mounted to the main wing and engaging an engagement surface at the intermediate portion and/or at the front end of the support beam

Methodology Applied
Scientific EffectRolling friction: Roller

Data Source

PatentUS12391361B2Wing for an aircraft
Publication Date: 2025.08.19 AIRBUS OPERATIONS GMBH
  • US12391361B2 patent drawing
  • US12391361B2 patent drawing
  • US12391361B2 patent drawing

AI summary

A wing for an aircraft is disclosed including a main wing and a trailing edge high lift assembly having a flap, and a connection assembly movably connecting the flap to the main wing, such that the flap is movable between a retracted position and at least one extended position, wherein the connection assembly includes a support element that is mounted to the flap and that is movably mounted to the main wing, such that the support element is movable relative to the main wing along a predefined path between a stowed position and a deployed position. The support element is formed as an elongate support beam that extends along a beam longitudinal axis between a front end and a rear end and has an intermediate portion between the front and rear ends.