Airfield Lighting Heater Control via Current Step Detection

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Solution Overview

Problem

Airfield lighting systems waste electricity as heating elements are often left on for extended periods to clear snow and ice, as they are controlled by temperature sensors that activate below a certain threshold and deactivate only when temperatures rise, leading to inefficient power usage.

Innovation Solution

Implementing a control system that uses current level step detection through a constant current regulator (CCR) to precisely control the heating elements and LEDs, allowing for programmable or manual control sequences to turn the heating elements on and off based on specific current level transitions, thereby optimizing power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heating elements are controlled by temperature sensors to clear snow and ice, then the light fixtures can operate in cold weather conditions, but electricity is wasted as heating elements remain on for extended periods

Engineering Contradiction:
Improveability to clear snow and iceVSAvoidelectricity waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system uses optical sensors to detect the presence of snow or ice on the light fixture and provides feedback to the controller. The controller then activates the heating element only when snow or ice is detected, and deactivates it when the obstruction is cleared, creating a closed-loop feedback system that prevents unnecessary energy consumption while ensuring reliable operation in cold weather conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The light fixture performs self-diagnosis using integrated optical sensors that automatically detect snow or ice accumulation. The system serves itself by autonomously activating heating elements only when needed, without requiring external temperature sensor control, thereby eliminating electricity waste while maintaining operational reliability

Inventive Principle:
Principle #25Self-service

2Illumination intensity

If constant current regulators are used to maintain consistent brightness across light fixtures, then uniform illumination is achieved, but control flexibility for heating elements is limited

Engineering Contradiction:
Improveconsistent brightnessVSAvoidcontrol flexibility
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The system segments the control functions by separating the constant current regulation for LED brightness control from the heating element control. The controller can independently manage LED current levels for consistent illumination while simultaneously responding to optical sensor signals to control heating elements, providing both uniform brightness and flexible adaptive control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller is designed with multi-functionality, serving both to regulate constant current for LED brightness consistency and to process optical sensor signals for heating element control. This universal controller integrates multiple functions, achieving both uniform illumination and adaptable heating control through a single control unit

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient operation of heating elements by ensuring they are only active when necessary, reducing electricity waste and allowing for precise control of LED intensity, thus enhancing the energy efficiency of airfield lighting systems.

Implementation Method 1

heating elements are provided in the light fixtures which warm the light fixtures and melt away the snow or ice

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3131819B1Systems and methods for heater control by current level step detection
Publication Date: 2019.10.23 COOPER TECH CO
  • EP3131819B1 patent drawingFigure 1~2
  • EP3131819B1 patent drawingFigure 3~4
  • EP3131819B1 patent drawingFigure 5

AI summary

An airfield lighting system can comprise a control system, a constant current regulator, and a plurality of light fixtures. The control system can command the constant current regulator to output a current level transition sequence. One or more light fixtures of the plurality of light fixtures can detect the current level transition sequence and execute a command at the light fixture, such as actuating a heating element or adjusting the intensity of light emitted by a light source.