Airflow Arrester Panel for Data Center Rack Cooling

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Solution Overview

Problem

In data centers, the increased power dissipation of electronics leads to cooling challenges, particularly in large server applications where recirculation of hot air from one rack to another increases inlet temperatures, stressing room air-conditioning and reducing component reliability.

Innovation Solution

An airflow arresting apparatus comprising a panel and track mechanism that blocks airflow between the air outlet and inlet sides of electronics racks, preventing recirculation and improving cooling efficiency by positioning the panel above the racks between these sides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If increased airflow rates are used to cool high power modules, then cooling effectiveness is improved, but the temperature of exhaust air increases and recirculation problems worsen

Engineering Contradiction:
Improvecooling effectivenessVSAvoidhot air recirculation
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The data center aisle is segmented into distinct cold and hot zones using airflow arresters positioned between racks. These physical barriers divide the continuous airflow path into separate segments, preventing hot exhaust air from mixing with cold supply air and eliminating recirculation while maintaining effective cooling zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Airflow arresters serve as intermediary elements placed between the cold aisle and hot aisle. These devices act as mediators that block and redirect airflow, ensuring that hot air from one rack does not directly enter the air inlet of another rack, thus preventing recirculation while maintaining cooling effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If more powerful air moving devices are used to handle increased power dissipation, then cooling capacity is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improvecooling capacityVSAvoidair moving device complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The airflow arrester extracts and removes the harmful recirculation component from the system. By blocking the recirculation path externally, the existing air moving devices within racks can operate at lower power settings while still achieving effective cooling, thus reducing the need for increasingly powerful and complex air moving devices.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of increasing the power of air moving devices operating in one dimension (within the rack), the solution introduces a new dimension (vertical airflow blocking above the rack) to control recirculation. This dimensional change allows existing devices to maintain cooling capacity without increasing complexity or power consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If air moving devices operate at higher rotational speeds to increase airflow, then cooling effectiveness is improved, but noise levels increase

Engineering Contradiction:
Improveairflow rateVSAvoidnoise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The airflow arrester takes preliminary anti-action by blocking recirculation paths before hot air can re-enter racks. This prevents the need for air moving devices to operate at higher speeds to compensate for recirculation losses, thereby maintaining effective cooling airflow rates while reducing noise from high-speed fan operation.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS7656660B2Airflow arresting apparatus and method for facilitating cooling of an electronics rack of a data center
Publication Date: 2010.02.02 LENOVO INT LTD
  • US7656660B2 patent drawing
  • US7656660B2 patent drawing
  • US7656660B2 patent drawing

AI summary

An airflow arresting apparatus is provided configured to reside above an electronics rack within a data center. The apparatus includes an airflow arrester and a track mechanism. The airflow arrester includes a collapsible panel sized and configured to reside above the electronics rack, and when operatively positioned above the electronics rack, to extend vertically above the electronics rack and at least partially block airflow from passing over the electronics rack between the air outlet and air inlet sides of the rack. The track mechanism is sized and configured to reside above the electronics rack, and the airflow arrester is slidably engaged with the track mechanism. Positioning of the airflow arrester at a desired location above the electronics rack is facilitated by the airflow arrester slidably engaging the track mechanism.