Airflow-Directing Heatsink Layout for Multi-Component Thermal Loads

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Solution Overview

Problem

Information handling systems face challenges in effectively managing thermal loads due to heat generation by components, leading to inefficient heat dissipation and potential operational limitations.

Innovation Solution

The implementation of an airflow directing heatsink within the chassis, which exchanges heat with airflow and directs airflow to enhance thermal management by creating separate thermal lanes for high and low thermal load components, thereby improving heat exchange efficiency and reducing the power required for airflow generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional heatsinks are used for cooling components, then heat dissipation is provided, but airflow is not efficiently utilized and power consumption for airflow generation is high

Engineering Contradiction:
Improvepower consumption for airflow generationVSAvoidheat dissipation effectiveness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The airflow directing heatsink combines the functions of traditional heatsink heat dissipation with airflow direction control. It serves dual purposes: cooling components through heat exchange and directing airflow to enhance cooling of downstream components, thereby reducing the need for additional active airflow generation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heatsink structure itself performs the airflow directing function without requiring external active control mechanisms. The geometric configuration of the heatsink passages and surfaces automatically guides airflow along desired paths, enabling the system to self-regulate airflow distribution based on thermal conditions.

Inventive Principle:
Principle #25Self-service

2Temperature

If airflow is directed to enhance cooling of high thermal load components, then temperature limits are better maintained, but system complexity increases

Engineering Contradiction:
Improvecomponent operating temperatureVSAvoidthermal management system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The airflow path is segmented into different zones within the heatsink structure, with separate passages for different airflow portions. This allows targeted cooling of different component regions while maintaining a relatively simple overall heatsink design that integrates these segmented flows.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The airflow directing heatsink utilizes three-dimensional airflow path design within the heatsink structure to achieve complex cooling patterns. By designing airflow paths in multiple dimensions within the heatsink, the system can direct airflow to specific thermal zones without adding external complex control mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution results in lower operating temperatures for components, reduced power consumption for airflow management, and the ability to handle larger thermal loads without exceeding temperature limits, compared to traditional thermal management methods.

Implementation Method 1

exchanging, using a heatsink, first heat from a first component with a first portion of an airflow

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

directs the airflow to enhance a downstream flowrate of a second portion of the airflow

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS11067963B2System and method for thermal management in a multicomponent system
Publication Date: 2021.07.20 DELL PROD LP
  • US11067963B2 patent drawing
  • US11067963B2 patent drawing
  • US11067963B2 patent drawing

AI summary

An information handling system includes a chassis and a payload. The chassis directs an airflow along the payload. The payload includes a heatsink for cooling a first component using a first portion of the airflow and an airflow directing heatsink for cooling a second component. The airflow directing heatsink uses both of the first portion of the airflow and a second portion of the airflow for cooling the second component.