Airflow-Doubling Vane Structure Combining Axial and Centrifugal Flow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vane structures either excel in airflow propulsion or suction but not both, limiting their combined effectiveness in generating a composite airflow.

Innovation Solution

A composite airflow-doubling vane structure incorporating both axial-flow and centrifugal vanes, where the inner vane unit is rotated by one power source and the outer vane unit by another, allowing for simultaneous operation to enhance airflow intensity and smoothness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If axial-flow vanes are used, then airflow propulsion is improved, but suction capability deteriorates

Engineering Contradiction:
Improveairflow propulsionVSAvoidsuction capability
Core Design Contradiction:
SpeedVSForce

Solution Approach 1:

The patent combines axial-flow vanes and centrifugal vanes into a single hybrid structure. The axial-flow vanes (outer unit) provide forward propulsion while the centrifugal vanes (inner unit) generate strong suction at the center. Both vane units are integrated around a common central axis and rotate together to produce a composite airflow that simultaneously achieves both propulsion and suction capabilities.

Inventive Principle:
Principle #5Merging (Combining)

2Force

If centrifugal vanes are used, then suction capability is improved, but airflow propulsion deteriorates

Engineering Contradiction:
Improvesuction capabilityVSAvoidairflow propulsion
Core Design Contradiction:
ForceVSSpeed

Solution Approach 1:

The patent integrates centrifugal vanes within the inner unit to generate strong radial suction forces drawing air toward the center, while axial-flow vanes in the outer unit simultaneously propel the airflow forward along the axial direction. This merging allows the system to overcome the limitation of centrifugal vanes alone by adding the propulsion function of axial-flow vanes.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single vane type is used, then device complexity is reduced, but airflow performance deteriorates

Engineering Contradiction:
Improvevane structure simplicityVSAvoidairflow performance
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The vane structure is segmented into two functional units: an inner unit with centrifugal vanes and an outer unit with axial-flow vanes. Each unit is optimized for its specific function (suction vs. propulsion) while maintaining a relatively simple individual structure. This segmentation allows the system to achieve superior composite airflow performance without excessive complexity.

Inventive Principle:
Principle #1Segmentation

4Productivity

If dual power sources are used, then airflow intensity is improved, but device complexity increases

Engineering Contradiction:
Improveairflow intensityVSAvoidpower source configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs two independent power sources that drive the inner and outer vane units respectively, allowing each unit to operate at optimized speeds for its function. The dual power source configuration enables independent control of suction and propulsion functions, achieving superior airflow intensity and composite flow patterns while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure achieves a balanced airflow that combines the suction and propulsion capabilities of both vane types, resulting in a more intense and smooth airflow.

Implementation Method 1

Centrifugal vanes, such as the vanes of a common blower or turbine, refer to a configuration in which an airflow is drawn in through the center of the vane wheel and then moves in a radiating manner toward, and outward of, the vane wheel

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

Axial-flow vanes, such as the vanes of a common household electric fan, refer to a configuration in which the airflow direction is perpendicular to the vane wheel. This type of vanes is effective in propelling air forward

Methodology Applied
Scientific EffectAerodynamic force: Aerofoil

Data Source

PatentUS11635087B1Airflow-doubling vane structure
Publication Date: 2023.04.25 YUAN FANG APPLIED MATERIALS CO LTD
  • US11635087B1 patent drawing
  • US11635087B1 patent drawing
  • US11635087B1 patent drawing

AI summary

An airflow-doubling vane structure includes an axle, an inner vane unit, and an outer vane unit. The inner vane unit includes a plurality of vanes provided around a center defined by the axle and can be rotated along with the axle. The vanes of the inner vane unit are centrifugal vanes. The outer vane unit includes a plurality of vanes provided around the center defined by the axle and around the inner vane unit and can be rotated along with the axle. The vanes of the outer vane unit are axial-flow vanes and extend a certain radial distance from the vanes of the inner vane unit.