Airflow Panel Layout for Side-Breathing Equipment Cooling

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Solution Overview

Problem

Conventional enclosures for electronic equipment face challenges in thermal management, particularly with side breathing equipment, where recirculation and bypass issues lead to inefficient heat removal and increased operating temperatures, due to the concentration of thermal energy and vortex formation.

Innovation Solution

An air directing device with vertically arranged panels of differing widths is introduced to redirect airflow within the enclosure, minimizing recirculation by deflecting cooling air orthogonally into side breathing equipment while allowing a portion to pass by, thereby optimizing airflow and heat removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional enclosures are used for side breathing equipment, then the enclosure structure is simple, but recirculation and bypass issues cause inefficient heat removal and increased operating temperatures

Engineering Contradiction:
Improveoperating temperatureVSAvoidenclosure structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The enclosure is segmented into distinct thermal zones using partitions and airflow directing elements. These segments create separate pathways for intake air and exhaust air, preventing recirculation while maintaining a relatively simple overall enclosure structure. The segmentation allows independent optimization of airflow paths without requiring complete structural redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Airflow directing elements and partitions serve as intermediary components that channel and redirect airflow within the enclosure. These intermediaries guide cooling air to the required locations and direct hot exhaust air away from intake areas, resolving recirculation and bypass issues without adding complex active control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple enclosures are placed in a single data center room, then space utilization is maximized, but thermal management becomes more difficult and recirculation problems worsen

Engineering Contradiction:
Improvespace utilizationVSAvoidthermal management difficulty
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The harmful recirculation and bypass airflow paths are extracted and eliminated from the enclosure design. By removing these problematic airflow patterns through strategic positioning of airflow directing elements, the enclosure can coexist with other enclosures in a data center without contributing to collective overheating, thus enabling higher space utilization.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The enclosure incorporates localized thermal management features tailored to specific zones. Different regions of the enclosure have customized airflow paths and thermal characteristics, allowing each local area to be optimized for its specific thermal load while contributing to overall efficient thermal management in the data center environment.

Inventive Principle:
Principle #3Local quality

3Productivity

If cooling air is directed directly into side breathing equipment, then heat removal efficiency is improved, but recirculation and bypass problems reduce the effectiveness of the cooling air

Engineering Contradiction:
Improveheat removal efficiencyVSAvoidcooling air effectiveness
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

Airflow directing elements are positioned in advance to pre-channel cooling air along optimal pathways before it reaches the equipment. This preliminary direction of airflow ensures that cooling air is already positioned correctly to enter the equipment efficiently, while simultaneously directing exhaust air away to prevent recirculation, thereby maximizing heat removal efficiency and minimizing energy loss.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air directing device significantly reduces recirculation and temperature hotspots within the enclosure, enhancing cooling efficiency and maintaining uniform temperatures, thus improving the thermal management of side breathing equipment.

Implementation Method 1

Internal fans may draw or push air through the housing from front-to-rear or from side-to-side over the heated internal elements within the housing. The air absorbs the thermal energy from the internal elements and carries it away as it exits the housing.

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

The air absorbs the thermal energy from the internal elements and carries it away as it exits the housing.

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20090227197A1Air directing device
Publication Date: 2009.09.10 CHATSWORTH PRODUCTS INC
  • US20090227197A1 patent drawing
  • US20090227197A1 patent drawing
  • US20090227197A1 patent drawing

AI summary

An air directing device for thermal management in side breathing equipment includes at least three vertical panels disposed in generally parallel relationship and horizontally spaced a fixed distance from one another. Each panel defines a fin arranged orthogonally relative to an airflow path for deflection of cooling air into side breathing equipment. At least one of the panels is an inner panel that is wider than two outer panels. The air directing device further includes at least one connection member connecting the outer panels to one another.