Airflow Volumetric Pump With TLCP Driver for Precise Liquid Delivery

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Solution Overview

Problem

Conventional fluid pumps in laboratory and medical settings lack precision and sensitivity in fluid delivery, often requiring high backpressure to detect occlusions and struggling with fine pressure adjustments, leading to potential errors and inefficiencies.

Innovation Solution

A tightly load-coupled pneumatic driver (TLCP driver) system using a microblower with piezoelectric material, which generates differential pressure and flow based on electrical input, allowing for precise control of pressure and flow rate without mechanical linkages, and includes a valve and pressure sensors to detect occlusions and maintain constant pressure or flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional fluid pumps use mechanical linkages and high backpressure to detect occlusions, then occlusion detection capability is improved, but device complexity and sensitivity to fine pressure adjustments deteriorate

Engineering Contradiction:
Improveocclusion detection capabilityVSAvoidmechanical linkage complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical linkages with a pneumatic system. The TLCP driver uses a flexible diaphragm that directly transmits pressure changes from the fluid chamber to the sensor, eliminating complex mechanical transmission components. This substitution maintains occlusion detection capability while reducing mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs pneumatic principles by using gas pressure transmission through a flexible diaphragm to detect fluid pressure changes. The TLCP driver creates a pneumatic coupling between the fluid chamber and the sensing mechanism, allowing direct pressure transmission without mechanical linkages.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If conventional pumps require high backpressure to detect occlusions, then occlusion detection is improved, but sensitivity to fine pressure adjustments deteriorates

Engineering Contradiction:
Improveocclusion detectionVSAvoidpressure adjustment sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the TLCP driver continuously monitors pressure changes through the flexible diaphragm and adjusts its operation accordingly. This feedback loop enables detection of fine pressure adjustments while maintaining occlusion detection capability, as the system responds to even minimal pressure changes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operating parameter from high backpressure to minimal pressure changes. The TLCP driver is designed to detect subtle pressure variations through the flexible diaphragm, allowing fine pressure adjustments to be measured accurately without requiring high backpressure conditions.

Inventive Principle:
Principle #35Parameter changes

3Power

If conventional pumps use mechanical components for pressure control, then pressure generation is improved, but precision and sensitivity to pressure changes deteriorate

Engineering Contradiction:
Improvepressure generation capabilityVSAvoidpressure change detection
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical pressure control components with a pneumatic system. The TLCP driver uses a flexible diaphragm that directly transmits pressure changes to the sensing mechanism, providing both adequate pressure generation capability and high sensitivity to pressure changes without mechanical transmission losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If conventional pumps lack tight load coupling, then system simplicity is improved, but sensitivity to pressure changes and occlusion detection deteriorate

Engineering Contradiction:
Improvesystem simplicityVSAvoidpressure change sensitivity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs pneumatic coupling through a flexible diaphragm to achieve tight load coupling between the fluid chamber and the sensing mechanism. This pneumatic connection provides direct pressure transmission with high sensitivity while maintaining relative system simplicity compared to complex mechanical coupling systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides high sensitivity and precise pressure adjustments, detecting occlusions with minimal pressure increase and maintaining constant pressure or flow rate, reducing the risk of pressure-induced boluses and improving fluid delivery accuracy and efficiency.

Implementation Method 1

The TLCP driver may be formed from piezoelectric material. For example, the piezoelectric material may include ceramics.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The valve is further configured to selectively isolate or pneumatically couple pressures in the gas reservoir and the fluid reservoir.

Methodology Applied
Scientific EffectPressure equalization: Pascal's Law

Data Source

PatentUS11914401B2Airflow-based volumetric pump
Publication Date: 2024.02.27 PNEUMA SYSTEMS CORP
  • US11914401B2 patent drawing
  • US11914401B2 patent drawing
  • US11914401B2 patent drawing

AI summary

A system for precision liquid delivery includes a gas reservoir having a known volume. The system has a tightly load-coupled pneumatic driver (a “TLCP driver”) that is configured to receive input power to cause the TLCP driver to move gas into the gas reservoir to produce a gas drive pressure. A valve is configured to couple the gas reservoir with a fluid reservoir having an unknown volume. The valve is further configured to selectively isolate or pneumatically couple pressures in the gas reservoir and the fluid reservoir. A gas-fluid interface couples pressure in the fluid reservoir to pressure in a fluid path. The fluid path is configured so that the fluid drive pressure driving the liquid in the fluid path is substantially the same as the fluid reservoir pressure. The system also has a pressure sensor configured to detect pressure in the gas reservoir and/or the fluid reservoir.