Airflow Recirculation Detection in Information Handling Systems

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Solution Overview

Problem

Existing information handling systems face inefficiencies in air flow optimization due to differences between design characterization data and actual operating conditions, leading to potential airflow recirculation and cooling inefficiencies, especially in high-density servers.

Innovation Solution

The system employs temperature sensors and power management integrated circuits to create a real-time air flow map and detect air recirculation by calculating thermal resistances and correlating thermal telemetry data with power information, allowing for dynamic fan speed adjustments to optimize air flow and prevent recirculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If design characterization data is used for air flow optimization, then cooling efficiency is improved, but actual operating conditions differ leading to airflow recirculation and cooling inefficiencies

Engineering Contradiction:
Improvecooling efficiencyVSAvoidadaptability to actual operating conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts fan speeds based on real-time thermal telemetry data and power information, transitioning from static design characterization to adaptive dynamic control that responds to actual operating conditions, thereby preventing airflow recirculation and maintaining cooling efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback mechanisms by continuously monitoring thermal telemetry data from temperature sensors and power consumption information, comparing actual conditions against expected performance, and adjusting fan operations accordingly to maintain optimal airflow and prevent recirculation

Inventive Principle:
Principle #23Feedback

2Measurement precision

If temperature sensors and power management circuits are used to create real-time air flow maps, then airflow recirculation detection is improved, but system complexity increases

Engineering Contradiction:
Improveairflow recirculation detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses existing temperature sensors and power management integrated circuits already present in the information handling system, repurposing them for thermal mapping and airflow recirculation detection without adding dedicated complex measurement infrastructure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Existing temperature sensors and power management circuits perform multiple functions: their primary roles plus thermal telemetry data collection for airflow mapping and recirculation detection, thereby improving measurement capability without proportionally increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If dynamic fan speed adjustments are made based on real-time thermal and power data, then cooling efficiency is enhanced, but energy consumption increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Fan speeds are dynamically adjusted based on real-time thermal and power conditions, allowing the system to optimize cooling efficiency while consuming only the necessary energy required for actual thermal management needs rather than operating at constant high speeds

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters of fans based on thermal telemetry data and power information, adjusting fan speeds to match actual cooling requirements, thereby maintaining effective cooling while optimizing energy consumption according to real-time system conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances cooling efficiency, prevents thermal failures, and ensures optimal air flow direction by dynamically adjusting fan speeds based on real-time thermal and power data, effectively mitigating airflow recirculation issues.

Implementation Method 1

calculate a first thermal resistance of the first memory devices based upon the first temperature and the first power level, and calculate a second thermal resistance of the second memory device based upon the second temperature and the second power level

Methodology Applied
Scientific EffectThermal resistance:

Implementation Method 2

create a real-time air flow map and detect air recirculation by calculating thermal resistances and correlating thermal telemetry data with power information

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11754519B2System and method to create an air flow map and detect air recirculation in an information handling system
Publication Date: 2023.09.12 DELL PROD LP
  • US11754519B2 patent drawing
  • US11754519B2 patent drawing
  • US11754519B2 patent drawing

AI summary

An information handling system includes a memory module having a first temperature sensor collocated with first memory devices associated with a first memory channel, and a second temperature sensor collocated with second memory devices associated with a second memory channel. A processor receives a first temperature from the first temperature sensor and a second temperature from the second temperature sensor, receives a first power level associated with the first memory channel and a second power level associated with the second memory channel from the memory module, determines a first thermal resistance of the first memory devices based upon the first temperature and the first power level, and determines a second thermal resistance of the second memory device based upon the second temperature and the second power level.