Airfoil Leading-Edge Riblets for Turbine Engine Ice Control

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Solution Overview

Problem

Gas turbine engines for aircraft face the challenge of ice accumulation near the inlet, which can lead to ice breaking free and causing damage to downstream components, and existing solutions are inadequate in effectively limiting or slowing this accumulation.

Innovation Solution

The implementation of riblets on the leading edges of airfoils within the turbine engine, such as the inlet guide vane, to reduce ice accumulation by altering the airflow and breaking free ice into smaller, less damaging particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If ice accumulates on the airfoil leading edge, then the airfoil surface area increases, but the ice particles can break free and cause damage to downstream components

Engineering Contradiction:
Improveice accumulationVSAvoiddamage to downstream components
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The leading edge surface is segmented into multiple riblets (raised structures) that divide the ice accumulation into separate sections. This segmentation prevents large continuous ice sheets from forming, instead creating smaller ice particles that are less likely to cause damage when they break free. The riblets create physical divisions that interrupt ice continuity across the leading edge surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The riblets are positioned specifically on the leading edge where ice accumulation is most problematic. By concentrating the riblet structures in this critical local area, the invention targets the specific location where ice causes the most harm, while leaving other parts of the airfoil unchanged. The local modification of the leading edge geometry provides ice control precisely where needed.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If riblets are added to the leading edge, then ice accumulation is reduced, but the device complexity increases

Engineering Contradiction:
Improveice accumulationVSAvoidairfoil structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The riblet structure creates a micro-porous or textured surface on the leading edge. This porous-like geometry at the micro-scale allows the surface to interact with ice-forming moisture in a way that prevents accumulation, while the overall airfoil structure remains intact. The riblets effectively create a controlled surface topology that manages ice formation without requiring complete structural redesign.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention adds a third dimension to the leading edge surface by creating raised riblet structures. Instead of modifying the airfoil in the traditional two-dimensional planform, the solution introduces vertical relief features that add complexity in the depth dimension. This dimensional addition provides ice control functionality while maintaining the original airfoil geometry in plan view.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of riblets on the leading edges of airfoils in turbine engines effectively limits ice buildup, reducing the size of ice particles that break free, minimizing damage to downstream components, and improving engine efficiency by reducing weight and enhancing local airflow.

Implementation Method 1

a plurality of riblets can be arranged on the leading edge to reduce ice accumulation

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Implementation Method 2

flowing air through the turbine engine over riblets on a leading edge of the airfoil

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Data Source

PatentUS11156099B2Turbine engine airfoil with a modified leading edge
Publication Date: 2021.10.26 GENERAL ELECTRIC CO
  • US11156099B2 patent drawing
  • US11156099B2 patent drawing
  • US11156099B2 patent drawing

AI summary

A turbine engine can comprise a fan section, compressor section, a combustion section, and a turbine section in axial flow arrangement. At least one of the fan section and compressor section can include an airfoil with a leading edge, and a plurality of riblets can be arranged on the leading edge.