Turbine Airfoil Trough Vortex Bow Wave Suppression

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Solution Overview

Problem

Turbine engines face challenges in reducing the forward broadcast of bow waves from airfoil lead edges, which can lead to ingestion of hot gases into temperature-sensitive cavities, resulting in inefficiencies and potential damage.

Innovation Solution

A trough is placed around the leading edge of airfoils in turbine engines, creating a controlled vortex that suppresses the bow wave, reducing its upstream extent and preventing hot gas ingestion into cavities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the spacing between vanes and blades is increased to prevent bow wave ingestion, then hot gas ingestion is prevented, but the axial length and engine size increase

Engineering Contradiction:
Improvehot gas ingestion preventionVSAvoidaxial length
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

The harmful bow wave is extracted and redirected into the trough region, separating it from the main flow path. The trough acts as a dedicated containment zone that captures and isolates the bow wave, preventing it from penetrating into temperature-sensitive cavities while maintaining compact spacing between components

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The trough serves as an intermediary structure between the leading edge and the cavity region. It mediates the bow wave's path by providing a controlled interface that redirects the wave away from sensitive areas, enabling closer component spacing without direct exposure to hot gases

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If the axial length is reduced for compactness, then weight and frictional losses decrease, but bow wave ingestion into cavities increases

Engineering Contradiction:
Improveengine weightVSAvoidbow wave ingestion
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The bow wave is extracted from the main flow path and confined to the trough region. This extraction allows the cavity to be positioned closer to the leading edge without direct exposure to the bow wave, enabling reduced axial length while preventing hot gas ingestion

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The harmful bow wave is converted into a controlled feature by directing it into the trough. The trough transforms the potentially damaging bow wave into a contained flow pattern that can coexist with reduced spacing, turning the harmful effect into an acceptable design characteristic

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If a vortex is formed at the leading edge, then the bow wave is suppressed and upstream extent is limited, but device complexity increases

Engineering Contradiction:
Improvebow wave suppressionVSAvoidairfoil structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The vortex is generated locally at the leading edge trough region rather than requiring system-wide modifications. This localized vortex generation provides targeted bow wave suppression exactly where needed, maintaining simplicity in other parts of the airfoil structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The trough geometry utilizes curved surfaces to generate the vortex flow pattern. The curved leading edge trough naturally induces rotation in the flow, creating the vortex effect through geometric curvature rather than requiring additional mechanical vortex-generating components

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces bow wave ingestion, allowing for shorter axial lengths, weight savings, lower frictional losses, and improved engine efficiency by limiting the bow wave's impact on temperature-sensitive materials.

Implementation Method 1

forming a vortex at a leading edge of the airfoil extending along at least a portion of a root of the airfoil

Methodology Applied
Scientific EffectVortex: Vortex Ring

Data Source

PatentUS11466579B2Turbine engine airfoil and method
Publication Date: 2022.10.11 GENERAL ELECTRIC CO
  • US11466579B2 patent drawing
  • US11466579B2 patent drawing
  • US11466579B2 patent drawing

AI summary

The disclosure relates to a gas turbine engine and a method of controlling an upstream extent of a bow wave from an airfoil having a pressure side and a suction side in the turbine engine. In one aspect, the method includes forming a vortex at a leading edge of the airfoil.