Airlift Pump Micro-Stream Gas Distribution for Efficient Liquid Lifting

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Solution Overview

Problem

Existing airlift pumps are notoriously inefficient, requiring 3 or more volumes of gas to move 1 volume of water, making them unsuitable for applications where efficient liquid lifting or flow induction is necessary.

Innovation Solution

Airlift pumps equipped with a gas streaming device featuring a planar plate with multiple holes that direct gas into micro-streams, stabilized by a helical groove pattern, to enhance gas distribution and lift efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional air injection is used in airlift pumps, then gas can be introduced into water to create buoyancy, but the efficiency is poor requiring 3 or more volumes of gas to move 1 volume of water

Engineering Contradiction:
Improvelift efficiencyVSAvoidgas volume required
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The air injection system is segmented into multiple holes distributed across a planar plate, creating multiple separate gas streams instead of a single large bubble. This segmentation increases the total surface area for gas-liquid interaction and improves mass transfer efficiency, allowing less gas volume to achieve the same lifting effect

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the planar plate have holes of varying sizes and spacings, creating localized gas stream characteristics optimized for different positions. The helical groove pattern at the bottom of holes provides localized flow stabilization, improving overall gas distribution efficiency and reducing total gas volume needed

Inventive Principle:
Principle #3Local quality

2Productivity

If gas is injected into water to lower density and enable lifting, then water can be moved through the tube, but the process is energetically inefficient

Engineering Contradiction:
Improvewater flow rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The planar plate with distributed holes ensures continuous and uniform gas distribution throughout the water column, maintaining steady-state bubble formation and ascent. This continuous action eliminates energy waste from turbulent mixing and large bubble coalescence, improving energy efficiency while maintaining water flow rate

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The helical groove pattern modifies the gas flow parameters by stabilizing bubble ascent and controlling rise velocity. This parameter optimization improves mass transfer coefficients and reduces the energy required for gas-liquid mixing, achieving better energy efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gas streaming device enables airlift pumps to lift 3 or more unit volumes of liquid using only one unit volume of gas, improving efficiency and making them economical for liquid lifting and flow induction.

Implementation Method 1

a planar plate with multiple holes extending therethrough, the holes dimensioned to direct the gas into multiple micro-streams for streaming air from the injection port into the mixing chamber

Methodology Applied
Scientific EffectGas streaming:

Implementation Method 2

stabilized by a helical groove pattern

Methodology Applied
Scientific EffectHelical groove stabilization: Rifling

Implementation Method 3

The injection of gas causes the density of the water to drop, which causes the water to rise within the tube

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 4

Air-lift pumps are self-contained liquid transport devices capable of moving large quantities of water

Methodology Applied
Scientific EffectGas lift: Gas Lift

Implementation Method 5

the ejection port have a gas discharge aperture and a liquid discharge aperture

Methodology Applied
Scientific EffectPhase separation:

Data Source

PatentUS12384706B2High-efficiency airlift pump
Publication Date: 2025.08.12 GIS GAS INFUSION SYST INC
  • US12384706B2 patent drawing
  • US12384706B2 patent drawing
  • US12384706B2 patent drawing

AI summary

This document describes a gas streaming device for use between an injection port and a mixing chamber within an airlift pump, and an airlift pump with the gas streaming device. The gas streaming device includes a planar plate with multiple holes extending therethrough, where the holes are dimensioned to direct the gas into multiple micro-streams for streaming air from the injection port into the mixing chamber. An airlift pump in combination with such a gas streaming device is useful for removing anomalously high concentrations of dissolved gas in a liquid. The increased efficiency for this invention may also enable this type of pump to be economic in other applications where it is desirable to lift a liquid or induce flow.