Modular AirSleeper Seating for Tiered Vehicle Egress and Crash Safety

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Solution Overview

Problem

Existing passenger transport systems in vehicles lack optimal safety, utility, and comfort, particularly in tiered seating configurations, where crash loadings and egress/ingress are compromised by structural weaknesses and obstructions.

Innovation Solution

The AirSleeper design features modular, interlocking structures with pivoted and retractable components, including actuated seatbacks and leg rests, staggered tiers, and a support system that equalizes crash loads, ensuring safety and comfort through a resilient honeycomb structure and optimized egress/ingress pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If tiered seating configuration is used to increase passenger capacity, then productivity is improved, but safety and ease of operation deteriorate due to compromised crash load resistance and egress obstructions

Engineering Contradiction:
Improvepassenger capacityVSAvoidcrash load resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The seating system is divided into modular units that can be independently configured in tiered arrangements. Each module contains integrated safety features and crash load resistance mechanisms, allowing high passenger capacity while maintaining safety standards through distributed structural support rather than monolithic design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional single-level seating to vertical tiered configuration, utilizing the third dimension (height) to increase passenger capacity. The tiered structure incorporates staggered positioning and optimized vertical spacing to maintain egress accessibility while maximizing space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If tiered seating configuration is used to increase passenger capacity, then productivity is improved, but ease of operation worsens due to egress obstructions

Engineering Contradiction:
Improvepassenger capacityVSAvoidegress accessibility
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The tiered seating employs asymmetric staggered positioning where upper and lower tiers are offset horizontally rather than directly aligned. This asymmetric arrangement creates unobstructed egress pathways and improves accessibility while maintaining high passenger capacity through optimized vertical space utilization.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The seating modules are pre-configured with integrated egress features and optimized pathways during manufacturing. The modular design allows for pre-planned access routes that facilitate smooth passenger movement and egress without requiring complex real-time adjustments during operation.

Inventive Principle:
Principle #10Preliminary action

3Strength

If modular interlocking structure is implemented to resist crash loads, then strength is improved, but device complexity increases

Engineering Contradiction:
Improvecrash load resistanceVSAvoidstructural complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The crash load resistance system is segmented into modular interlocking units distributed throughout the seating structure. Each module contains standardized connection elements and load-bearing features that simplify manufacturing and assembly while collectively providing comprehensive crash protection through distributed structural support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent integrates multiple functions into unified modular components: crash load resistance features, egress pathways, and seating structures are merged into single integrated modules. This consolidation reduces overall system complexity by eliminating separate systems while maintaining or enhancing performance through synergistic design.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2632763B1Vehicle occupant support
Publication Date: 2021.06.23 RAJASINGHAM ARJUNA INDRAESWARAN
  • EP2632763B1 patent drawingFigure 1-1~1-6
  • EP2632763B1 patent drawingFigure 1-1D~1-14
  • EP2632763B1 patent drawingFigure 1-7D~1-10D

AI summary

Arrangements for safety and comfort in vehicles.