Aluminum-Doped LiCoO2 Cathode Composition for High-Voltage Cycle Life

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium cobalt oxide-based positive electrode materials in rechargeable lithium batteries suffer from capacity reduction due to phase transition and irreversible reactions at high voltages, limiting their structural stability and cycle-life characteristics.

Innovation Solution

A positive electrode active material comprising a mixture of two lithium cobalt-based oxides doped with aluminum, where larger particles have a higher aluminum content and smaller particles have a lower aluminum content, enhancing structural stability and cycle-life characteristics while maintaining high capacity and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium cobalt oxide is used as positive electrode active material to achieve high theoretical capacity (274 mAh/g), then capacity is improved, but structural stability deteriorates due to phase transition at high voltages

Engineering Contradiction:
ImprovecapacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core region contains lithium cobalt oxide with high capacity characteristics, while the outer shell region contains lithium cobalt oxide doped with aluminum for enhanced structural stability. This spatial differentiation of material properties allows the electrode to simultaneously achieve high capacity from the core and structural stability from the shell during high-voltage charging and discharging cycles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining two distinct lithium cobalt oxide phases with different aluminum doping levels to form a composite electrode structure. The composite consists of a first lithium cobalt oxide component (core) with lower aluminum content for high capacity, and a second lithium cobalt oxide component (shell) with higher aluminum content for structural stability, thereby resolving the contradiction between capacity and stability.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high voltage charging and discharging is implemented to achieve high energy density, then energy density is improved, but cycle-life characteristics deteriorate due to irreversible phase transition and side reactions with electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidcycle-life characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core region contains lithium cobalt oxide with high capacity characteristics, while the outer shell region contains lithium cobalt oxide doped with aluminum for enhanced structural stability. This spatial differentiation of material properties allows the electrode to simultaneously achieve high capacity from the core and structural stability from the shell during high-voltage charging and discharging cycles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies preliminary action by pre-doping the lithium cobalt oxide with aluminum at specific concentrations before electrode fabrication. This pre-modification of the material structure creates a more stable crystal lattice that resists irreversible phase transitions during subsequent high-voltage cycling, thereby improving cycle-life characteristics before the degradation can occur.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If aluminum doping amount is increased to improve structural stability, then structural stability is improved, but capacity is reduced due to substitution of lithium sites

Engineering Contradiction:
Improvestructural stabilityVSAvoidcapacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core region contains lithium cobalt oxide with high capacity characteristics, while the outer shell region contains lithium cobalt oxide doped with aluminum for enhanced structural stability. This spatial differentiation of material properties allows the electrode to simultaneously achieve high capacity from the core and structural stability from the shell during high-voltage charging and discharging cycles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies parameter changes by precisely controlling the aluminum doping concentration as a gradient parameter - lower aluminum content in the core region to maintain capacity, and higher aluminum content in the shell region to enhance stability. This parametric variation across different spatial zones optimizes both capacity and structural stability simultaneously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrode material achieves high stability at high voltages with low resistance and improved cycle-life characteristics, supporting high capacity and energy density in rechargeable lithium batteries.

Implementation Method 1

a first positive electrode active material comprising a first lithium cobalt-based oxide doped with aluminum; and a second positive electrode active material comprising a second lithium cobalt-based oxide doped with aluminum

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

only half of the capacity can be used due to the problem of capacity reduction caused by phase transition

Methodology Applied
Scientific EffectPhase transition: Phase Change

Data Source

PatentUS20250326658A1Positive electrode active materials for rechargeable lithium batteries and rechargeable lithium batteries including the positive electrode active materials
Publication Date: 2025.10.23 SAMSUNG SDI CO LTD
  • US20250326658A1 patent drawing
  • US20250326658A1 patent drawing
  • US20250326658A1 patent drawing

AI summary

Disclosed are a positive electrode active material for a rechargeable lithium battery, and a positive electrode including the positive electrode active material, a method of manufacturing positive electrode, and a rechargeable lithium battery. The first positive electrode active material includes a first lithium cobalt-based oxide doped with aluminum and a second positive electrode active material including a second lithium cobalt-based oxide doped with aluminum. An average particle diameter (D50) of the first positive electrode active material is greater than an average particle diameter (D50) of the second positive electrode active material. An amount of aluminum based on 100 wt % of a total metal amount in the second positive electrode active material excluding lithium is greater than an amount of aluminum based on 100 wt % of a total metal amount in the first positive electrode active material excluding lithium.