Al-O Bonded Silicon Anode Conductivity

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Solution Overview

Problem

There is a need for a new silicon material with improved conductivity for use as a negative electrode active material in secondary batteries, as existing silicon materials face challenges with charge carrier occlusion and release, and silicon materials without Al addition suffer from reduced capacity and increased deterioration due to oxidation.

Innovation Solution

A negative electrode active material is developed using an Al- and O-containing silicon material with a specific range of Al content (0<WAl<1) that forms Al—O bonds, enhancing conductivity and reducing oxidation of silicon, thereby improving battery performance and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon material is used as negative electrode active material, then high capacity is achieved, but conductivity is insufficient and resistance is high

Engineering Contradiction:
Improvecharge carrier capacityVSAvoidconductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of silicon material by adding aluminum and oxygen to form Al-O bonds, which fundamentally alters the electrical properties. This parameter change transforms the material from poor conductor to material with sufficient conductivity for battery application while retaining high charge carrier capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system where aluminum and oxygen are incorporated into the silicon structure to form Al-O bonds. This composite approach combines the high capacity of silicon with the conductivity enhancement from Al-O bonding, resolving the contradiction between capacity and conductivity.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If silicon material is used without Al addition, then simplicity is maintained, but oxidation occurs and deterioration increases

Engineering Contradiction:
Improvematerial composition simplicityVSAvoidoxidation
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

Aluminum acts as an intermediary element that bonds with oxygen to form Al-O bonds, preventing direct oxidation of silicon. This intermediary approach protects the silicon material from harmful oxidation while maintaining relative compositional simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful presence of oxygen (which would oxidize and deteriorate silicon) into a beneficial Al-O bond structure. By incorporating oxygen through Al addition, the material gains oxidation resistance and improved conductivity, turning potential harm into benefit.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If Al is added to silicon material, then conductivity increases and oxidation resistance improves, but material composition becomes more complex

Engineering Contradiction:
Improveconductivity and oxidation resistanceVSAvoidmaterial composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the concentration parameters of Al and O in the silicon material to achieve the desired balance. By controlling the amount of Al addition and the formation of Al-O bonds, the material achieves improved conductivity and oxidation resistance with controlled compositional complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Al- and O-containing silicon material achieves low resistance and extended life for secondary batteries by maintaining charge carrier capacity and reducing silicon oxidation, making it suitable for lithium ion secondary batteries and other energy storage devices.

Implementation Method 1

the silicon material was found to have Al—O bonds

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

reducing oxidation of silicon

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11688852B2Negative electrode active material including Al- and O-containing silicon material
Publication Date: 2023.06.27 TOYOTA INDUSTRIES CORP
  • US11688852B2 patent drawing
  • US11688852B2 patent drawing

AI summary

A new silicon material is provided.A negative electrode active material including an Al- and O-containing silicon material, the Al- and O-containing silicon material being configured such that a mass % of Al (WAl %) satisfies 0&lt;WAl&lt;1, and a peak indicating Al—O bond is observed in a range of 1565 to 1570 eV in an X-ray absorption fine structure measurement for a K shell of Al.